Portion cutter
An apparatus for producing selectively sized multiple portions of meat from a larger piece of meat. A plurality of product carriers having open-top recesses are mounted on a conveyor for travel along a path. At least two transverse sets of parallel slots are provided in each carrier. Each product carrier is moved through a pair of cutting stations having a number of spaced knife edges extending downwardly into a passage that receive the product carriers. The blades are removably mounted to removable knife blocks. The product carrier is rotated via engagement between a rotation gear on the carrier and a rotation bracket along the path of travel. In this manner, a plurality of laterally spaced cuts are made in two directions through the larger piece of meat to produce a multiplicity of smaller portions having a similar size, shape and weight.
1. An improved automated apparatus for cutting a piece of meat into a plurality of portions of a selected size and shape, the apparatus having at least one carrier block mounted on a conveyor for travel along a selected path and for rotation about a vertical axis relative to said path of travel, the carrier block having a recess with an open top and a selected shape and volume, a plurality of slots in said carrier block intersecting said recess and comprising a first set of laterally spaced slots disposed substantially parallel to the selected path of travel of said carrier block and a second set of slots intersecting said first set of slots at a predetermined angle, a first and second cutting station mounted in longitudinally spaced relationship along said selected path of travel, each cutting station including a channel opening for receiving said carrier block to define a confined volume in cooperation with said recess in said carrier block and a pre-selected plurality of cutting edges mounted in a predetermined laterally spaced relationship to one another and extending parallel to said path of travel of said carrier block, the improvement comprising:
(a) a rotation gear rigidly mounted to said carrier block and having a plurality of gear teeth;
(b) at least one rotation bracket mounted at a fixed position along said selected path and having at least two pivot teeth configured to engage said carrier block to selectively rotate between a first position defined by said first set of slots aligned substantially parallel to the path of travel to receive said cutting edges in said first cutting station during passage of said carrier block through the channel in said first cutting station and a second position defined by said second set of slots aligned substantially parallel to the path of travel to receive said cutting edges in said second cutting station during passage of said carrier block through the channel in said second cutting station;
(c) whereby a meat product disposed in said recess may be cut into a plurality of smaller pieces having a shape and size dependent upon the lateral spacing and angle of intersection of said first and second sets of slots and the number and spacing of said cutting edge.
2. The improved automated apparatus set forth in claim 1 , further comprising:
(a) a locking disc mounted intermediate the carrier block and the rotation gear and spaced apart from the carrier block by at least one spacer to form a gap between the carrier block and the locking disc:
(b) a locking aperture formed through the locking disc with at least one protrusion of a predetermined shape extending from an edge of the locking aperture;
(c) a central aperture formed through the rotation gear and aligned with the locking aperture;
(d) a pivot post extending from the conveyor and having a proximal shaft segment, a distal head segment and an annular groove formed in the pivot post therebetween; and
(e) at least one notch formed in the head segment of substantially equal size and shape to said at least one protrusion, wherein the pivot post extends through the central aperture and through the locking aperture with the head segment positioned in the gap and said at least one protrusion positioned within the annular groove for allowing the carrier block to rotate about the pivot post and for preventing the carrier block from being removed from the pivot post when said at least one protrusion and said at least one notch are misaligned and for allowing the carrier block to be removed from the pivot post when said at least one protrusion and said at least one notch are aligned.
3. The improved automated apparatus of claim 2 , wherein said at least one spacer comprises three spacers that are evenly spaced about the locking disc.
4. The improved automated apparatus of claim 2 , wherein said at least one protrusion comprises two radially opposing, semi-circular protrusions and wherein said at least one notch comprises two radially opposing, semi-circular notches having substantially the same size, shape, and relative position as said protrusions.
5. An improved automated apparatus for cutting a piece of meat into a plurality of portions of a selected size and shape, the apparatus having at least one carrier block mounted on a conveyor for travel along a selected path and for rotation about a vertical axis relative to said path of travel, the carrier block having a recess with an open top and a selected shape and volume, a plurality of slots in said carrier block intersecting said recess and comprising a first set of laterally spaced slots disposed substantially parallel to the selected path of travel of said carrier block and a second set of slots intersecting said first set of slots at a predetermined angle, a first and second cutting station mounted in longitudinally spaced relationship along said selected path of travel, each cutting station including a channel opening for receiving said carrier block to define a confined volume in cooperation with said recess in said carrier block, a pre-selected plurality of cutting edges mounted in a predetermined laterally spaced relationship to one another and extending parallel to said path of travel of said carrier block, and means to cause said carrier block to selectively rotate between a first position defined by said first set of slots aligned substantially parallel to the path of travel during passage of said carrier block through said first cutting station and a second position defined by said second set of slots aligned substantially parallel to the path of travel during passage of said carrier block through said second cutting station, whereby a meat product disposed in said recess may be cut into a plurality of smaller pieces having a shape and size dependent upon the lateral spacing and angle of intersection of said first and second sets of slots and the number and spacing of said cutting edges, the improvement comprising:
said cutting edges removably mounted to knife blocks having laterally extending mounting posts for removably fitting into contoured channels formed adjacent a top of said first and second cutting stations for securing said knife blocks against movement when they are in use and for allowing said knife blocks to be removed from the cutting stations.
6. The improved automated apparatus of claim 5 , wherein said countered channels are generally J-shaped for receiving said mounting posts at a first open end and directing said mounting posts to a second closed end for securing said mounting posts against movement during use and for requiring said mounting posts to be shifted in a first general direction and thereafter shifted in a second general direction to be removed from said countered channels.