Thermally stable subsea control hydraulic fluid compositions
View Patent ↗An aqueous hydraulic fluid composition comprising of one or more lubricants such as a monovalent metal salt, ammonium, or amine salt of a dicarboxylic acid, such as a C21 dicarboxylic acid is described in which the aqueous hydraulic fluid composition demonstrates increased thermal stability when exposed to elevated temperatures for a prolonged period of time while being able to tolerate the presence of 10% v/v synthetic seawater. The aqueous hydraulic fluid composition contains less than about 20% by weight (preferably none or substantially none) of an oil selected from the group consisting of mineral oils, synthetic hydrocarbon oils, and mixtures thereof. The hydraulic fluid hereof preferably comprises a cyclical or ring base tertiary amine with no hydroxyl functionality such as 1,4-dimethyl piperazine.
1. An aqueous hydraulic fluid composition comprising:
(i) a lubricant comprising at least one lubricant selected from the group consisting of (a) monovalent metal, ammonium, or amine salt of a dicarboxylic acid and (b) dicarboxylic acids; and
(ii) a buffer comprising a cyclical tertiary amine with no hydroxyl functionality; and
(iii) an alkoxylate salt;
wherein the hydraulic fluid composition is substantially free of an oil selected from the group consisting of mineral oils, synthetic hydrocarbon oils, and mixtures thereof and wherein the concentration of the buffer is such that the pH of the hydraulic fluid is between 8 and 10.
2. The aqueous hydraulic fluid composition according to claim 1 , wherein the composition comprises water in an amount between about 10% and about 65% by weight based on the total weight of the hydraulic fluid composition.
3. The aqueous hydraulic fluid composition according to claim 1 , wherein the dicarboxylic acid comprises a C21 dicarboxylic acid converted to a salt with a monovalent metal, ammonia, or amine.
4. The aqueous hydraulic fluid composition according to claim 3 , wherein the salt of the dicarboxylic acid is a potassium salt of the C21 dicarboxylic acid or an amine salt of the C21 dicarboxylic acid.
5. The aqueous hydraulic fluid composition according to claim 1 , further comprising a second lubricant, said second lubricant said second lubricant selected from the group consisting of alkylaryl phosphate esters, alkyl/aryl phosphite esters, phospholipids, carboxylic acids, salts of carboxylic acids, and combinations of the foregoing.
6. The aqueous hydraulic fluid composition according to claim 5 , wherein the phospholipid comprises a phosphatide selected from the group consisting of phosphatidylcholine, phosphatidylinositol, phosphatidylserine, phosphatidylethanolamine and combinations of one or more of the foregoing.
7. The aqueous hydraulic fluid composition according to claim 1 , wherein the composition further comprises a biocide.
8. The aqueous hydraulic fluid composition according to claim 7 , wherein the biocide is selected from the group consisting of a boron containing salt, a sulfur-containing biocide or a nitrogen-containing biocide.
9. The aqueous hydraulic fluid composition according to claim 1 , wherein the composition further comprises of one or more corrosion inhibitors.
10. The aqueous hydraulic fluid composition according to claim 9 , wherein the corrosion inhibitor is selected from the group consisting of alkyl/aryl phosphate esters, alkyl/aryl phosphite esters, phospholipids, carboxylic acids, salts of carboxylic acids, and combinations of the foregoing.
11. The aqueous hydraulic fluid composition according to claim 5 , wherein the composition further comprises an anti-freeze additive.
12. The aqueous hydraulic fluid composition according to claim 11 , wherein the anti-freeze additive is selected from the group consisting of monoethylene glycol, glycerol, propylene glycol, 2-butene-1,4-diol, polyglycol ethers, polyethylene glycols and polypropylene glycols.
13. The aqueous hydraulic fluid composition according to any one of claims 1 , 3 , 4 , or 5 wherein the tertiary amine comprises a tertiary amine selected from the group consisting of 1,4-Dimethyl piperazine; 2-morpholinoethane sulfonic acid; N-methyl morpholine; N-methyl piperazine; N-methylpyrrolidine; 1,4-piperazine-Bis-ethane sulfonic acid.
14. The aqueous hydraulic fluid composition according to any one of claims 1 , 3 , 4 or 5 wherein the tertiary amine comprises 1,4-dimethyl piperazine.
15. A method of increasing the thermal stability of an aqueous hydraulic fluid composition, the method comprising the steps of:
a) providing an aqueous hydraulic fluid composition comprising:
i) one or more lubricants;
ii) an alkoxylate salt;
iii) a cyclical tertiary amine with no hydroxyl functionality;
iv) optionally, an additive selected from the group consisting of biocides, antifreeze additives, corrosion inhibitors, and combinations of one or more of the foregoing; and
b) adding at least one dicarboxylic acid or salt of a dicarboxylic acid to the aqueous hydraulic fluid composition, whereby said dicarboxylic acid or salt of said dicarboxylic acid increases the thermal stability of the aqueous hydraulic fluid composition wherein the concentration of the buffer is such that the pH of the hydraulic fluid is between 8 and 10 and wherein the hydraulic fluid is substantially free of mineral oils, synthetic hydrocarbon oils and mixtures thereof.
16. The method according to claim 15 , wherein the aqueous hydraulic fluid composition comprises water in an amount between about 10% and about 65% by weight based on the total weight of the hydraulic fluid composition.
17. The method according to claim 15 , wherein the dicarboxylic acid salt comprises a C21 dicarboxylic acid.
18. The method according to claim 15 , wherein the dicarboxylic acid salt comprises a potassium salt of a C21 dicarboxylic acid or an amine salt of a C21 dicarboxylic acid.
19. The method according to claim 18 , wherein the hydraulic fluid composition has high thermal stability and seawater tolerance.
20. The method according to claim 15 , wherein the tertiary amine is selected from the group consisting of 2-morpholino ethanesulfonic acid; N-methyl morpholine; N-methyl piperazine; N-methylpyrrolidine; 1,4 piperazine-Bis-ethanesulfonic acid; 2-morpholine propane sulfonic acid.