IP Library Granted Patent US 8,173,715
Granted Patent B2
US 8,173,715 · App. 12/472,776 · Granted May 8, 2012

Polyurethane resin moulding for vehicle interior part and method of manufacturing the same

Assignees: Nihon Plast Co., Ltd.; Sumika Bayer Urethane Co., Ltd.
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Quick Facts
Patent No.
US 8,173,715
App. No.
12/472,776
Granted
May 8, 2012
Kind
B2
Abstract

A method of manufacturing a polyurethane resin moulding for a vehicle interior part, includes: adding at least one of a polyol mixture and a polyisocyanate compound to at least one of microencapsulated paraffin waxes and shirasu balloons, followed by polymerizing the polyol mixture and the polyisocyanate compound. The polyol mixture contains a polyol, a catalyst, a chain extender and an auxiliary agent. A melting point of the microencapsulated paraffin waxes is 60° C. to 80° C.

Claims (15)

1. A method of manufacturing a polyurethane resin moulding for a vehicle interior part, comprising:

dispersing microencapsulated paraffin wax particles into at least one of a polyol mixture and a polyisocyanate compound;

after said dispersing, polymerizing the polyol mixture and the polyisocyanate compound,

wherein the polyol mixture contains a polyol, a catalyst, a chain extender, and an auxiliary agent, and

wherein a melting point of a paraffin wax of the microencapsulated paraffin wax particles is 60° C. to 80° C., and a particle diameter of the microencapsulated paraffin wax particles is 10 μm to 100 μm.

2. The method of manufacturing a polyurethane resin moulding for a vehicle interior part according to claim 1 , wherein the microencapsulated paraffin wax particles are dispersed into the polyol mixture.

3. The method of manufacturing a polyurethane resin moulding for a vehicle interior part according to claim 1 , further comprising dispersing into at least one of said polyol mixture and said polyisocyanate compound, wherein shirasu balloons with a particle diameter of 35 μm to 80 μm is added to at least one of the polyol mixture and said polyisocyanate compound.

4. The method of manufacturing a polyurethane resin moulding for a vehicle interior part according to claim 1 , wherein the polyol mixture further contains thermal barrier pigments.

5. The method of manufacturing a polyurethane resin moulding for a vehicle interior part according to claim 1 , further comprising:

after the preparation of the polyurethane resin moulding, applying a thermal barrier coating to a surface of the obtained polyurethane resin moulding with a thickness of 10 μm to 100 μm.

6. A polyurethane resin moulding for a vehicle interior part, comprising:

a polyurethane resin;

more than 0 to not more than 28.7% by weight of microencapsulated paraffin wax particles of which a melting point of a paraffin wax of the microencapsulated paraffin wax particles is 60° C. to 80° C.; and

more than 0 to not more than 21.5% by weight of shirasu balloons,

wherein a particle diameter of the microencapsulated paraffin wax particles is 10 μm to 100 μm.

Assignments (2)
CHANGE OF NAME Recorded Oct 19, 2015
From: SUMIKA BAYER URETHANE CO., LTD.
To: SUMIKA COVESTRO URETHANE COMPANY, LTD.
Reel/Frame 036890/0181 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 10, 2009
From: NISHIKAWA, SHINJI; NODA, FUMIHIKO; ENDO, KAZUYUKI
To: NIHON PLAST CO., LTD.; SUMIKA BAYER URETHANE CO., LTD.
Reel/Frame 023072/0612 →
Priority Claims (1)
JP P2008-137552 · May 27, 2008 · national
Continuity (1)
Related Publication 20090298959A1 · Dec 3, 2009