IP Library Granted Patent US 8,646,227
Granted Patent B2
US 8,646,227 · App. 12/495,398 · Granted Feb 11, 2014

Mass producible solar collector

Inventor: Terry L. Zahuranec (North Olmsted, OH)
Assignee: MH Solar Co., Ltd.
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Quick Facts
Patent No.
US 8,646,227
App. No.
12/495,398
Granted
Feb 11, 2014
Kind
B2
Abstract

Provided is a solar collector assembly that can be manufactured, assembled, and maintained efficiently. A number of arrays that include one or more reflective material formed in a parabolic shape can be attached to a backbone. The backbone is attached to a polar support that is positioned at or near the center of gravity for the solar collector assembly. The polar support at or near the center of gravity allows the entire assembly to be tilted, rotated and/or lowered for various purposes (e.g., service, maintenance, safety). The solar collector assembly can be transported as modular units and/or in a partially assembled state.

Claims (44)

1. A method of erecting a solar collector assembly, comprising:

attaching at least four arrays to a structure, wherein the at least four arrays comprise:

a first array attached to a first surface of a first side of the structure;

a second array attached to a second surface of the first side of the structure, the first surface and the second surface are located on opposite surfaces of the first side of the structure;

a third array attached to a third surface of a second side of the structure; and

at least a fourth array attached to a fourth surface of the second side of the structure, the third surface and the fourth surface are located on opposite surfaces of the second side of the structure,

wherein a first opening is located between the first array and the third array and a second opening is located between the second array and the at least the fourth array, wherein each array comprises at least one reflective surface;

connecting the structure and the at least four arrays to a mount that is positioned at or near a center of gravity, wherein the structure and the at least four arrays can be tilted, rotated, or lowered; and

attaching the mount to a mount support arm, wherein the mount support arm is operatively connected to a footer that extends underground, wherein the mount support arm is removed from the footer and also passes through the first opening, and the solar collector can still rotate in a first direction and tilt in a second direction while the mount support arm passes through the first opening as the solar collector is lowered.

2. The method of claim 1 , wherein attaching the at least four arrays comprises attaching the at least four arrays such that the at least four arrays rotate through a vertical axis or a declination axis.

3. The method of claim 2 , further comprises rotating the at least four arrays and the structure around the center of gravity along the vertical axis or the declination axis to change an orientation of the at least four arrays.

4. The method of claim 3 , wherein the rotating the at least four arrays and the structure comprises rotating the at least four arrays and the structure around the center of gravity along the vertical axis or the declination axis to change one of an operating position, a safety position, or any position there between of the plurality of arrays.

5. The method of claim 1 , further comprises disengaging the mount from the movable mounting to lower the solar collector assembly.

6. The method of claim 1 , wherein the attaching the at least four arrays to the structure comprises attaching the at least four arrays to the structure at a same focus length.

7. The method of claim 1 , further comprises transporting the solar collector assembly in a partially assembled state or as modular units.

8. A solar collector, comprising:

at least four arrays attached to a support, wherein the at least four arrays comprise:

a first array attached to a first surface of a first side of the support;

a second array attached to a second surface of the first side of the support, the first surface and the second surface are located on opposite surfaces of the first side of the support;

a third array attached to a third surface of a second side of the support; and

at least a fourth array attached to a fourth surface of the second side of the support, the third surface and the fourth surface are located on opposite surfaces of the second side,

wherein a first opening is located between the first array and the third array and a second opening is located between the second array and the at least the fourth array, and wherein each array comprises at least one reflective surface;

a mount on which the support and the at least four arrays can be tilted, rotated, or lowered, wherein the mount is positioned at or near a center of gravity; and

a mount support arm to which the mount is operatively connected, the mount support arm is operatively connected to a footer that extends underground, wherein the mount support arm is detached disengaged from the footer and also passes through the first opening, and the solar collector can still rotate in a first direction and tilt in a second direction while the mount support arm passes through the first opening as the solar collector is lowered.

9. The solar collector of claim 8 , further comprising a collection apparatus that comprises a plurality of photovoltaic cells that transform solar energy to electrical energy.

10. The solar collector of claim 8 , wherein each of the at least four arrays comprise at least one solar wing, comprising:

a first pair of support ribs comprising a first height; and

a second pair of support ribs comprising a second height, wherein the first height and the second height are selected to form the at least one reflective surface into a parabolic shape.

11. The solar collector of claim 8 , further comprising a positioning device that rotates the at least four arrays about a vertical axis or a declination axis.

12. The solar collector of claim 8 , wherein the mount support arm is aligned parallel with the tilt of the earth's axis of rotation.

13. A solar collector, comprising:

at least four arrays attached to a support, wherein the at least four arrays comprise:

a first array attached to a first surface of a first side of the support;

a second array attached to a second surface of the first side of the support, the first surface and the second surface are located on opposite surfaces of the first side of the support;

a third array attached to a third surface of a second side of the support; and

at least a fourth array attached to a fourth surface of the second side of the support, the third surface and the fourth surface are located on opposite surfaces of the second side,

a mount on which the support and the at least four arrays can be tilted, rotated or lowered, the mount is positioned at or near a center of gravity;

a mount support arm to which the mount is operatively connected; and

wherein the mount support arm is operatively connected to a movable mount and a fixed mount, the mount support arm is disengaged from the fixed mount and also passes through a first opening located between the first array and the third array and the solar collector can still rotate in a first direction and tilt in a second direction as the solar collector is lowered.

14. The solar collector of claim 13 , wherein a first opening is located between the first array and the third array and a second opening is located between the second array and the at least the fourth array, and wherein each array comprises at least one reflective surface.

15. The solar collector of claim 13 , further comprising a collection apparatus that comprises a plurality of photovoltaic cells that transform solar energy to electrical energy.

16. The solar collector of claim 13 , wherein each of the at least four arrays comprise at least one solar wing, comprising: a first pair of support ribs comprising a first height; and a second pair of support ribs comprising a second height, wherein the first height and the second height are selected to form at least one reflective surface into a parabolic shape.

17. The solar collector of claim 13 , further comprising a positioning device that rotates the at least four arrays about a vertical axis or a declination axis.

18. The solar collector of claim 13 , wherein the mount support arm is aligned parallel with the tilt of the earth's axis of rotation.

Assignments (3)
CHANGE OF NAME Recorded Sep 5, 2017
From: MH SOLAR CO., LTD.
To: MH GOPOWER COMPANY LIMITED
Reel/Frame 043950/0913 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 28, 2011
From: GREENFIELD SOLAR CORP.
To: MH SOLAR CO., LTD.
Reel/Frame 027453/0851 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 1, 2009
From: ZAHURANEC, TERRY L.
To: GREENFIELD SOLAR CORP.
Reel/Frame 022903/0512 →
Continuity (2)
Provisional Application 61078245 · Jul 3, 2008
Related Publication 20100000522A1 · Jan 7, 2010