IP Library Granted Patent US 8,119,823
Granted Patent B2
US 8,119,823 · App. 12/504,628 · Granted Feb 21, 2012

Solvo-thermal hydrolysis of xylose

Assignee: Renmatix, Inc.
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Quick Facts
Patent No.
US 8,119,823
App. No.
12/504,628
Granted
Feb 21, 2012
Kind
B2
Abstract

The invention relates to a process for producing furfural from xylose comprising: (a) mixing an aqueous xylose solution containing xylose oligosaccharides with sub-critical or near-critical water to form a mixture at a first temperature and a first pressure; (b) maintaining the mixture at the first temperature and the first pressure for a first time period; and (c) rapidly cooling the mixture to a second temperature and a second pressure, wherein furfural is produced by the process (d) process can also be carried out with or without mixing of carbon dioxide with aqueous xylose solution before it is mixed with sub-critical or near-critical water to form a mixture at a first temperature and pressure.

Claims (30)

1. A process for producing furfural from xylose comprising:

(a) mixing xylose/XOS with sub-critical or near-critical water to form a mixture

at a first temperature and a first pressure;

wherein the first temperature is about 200° C. to about 374° C.; and

wherein the first pressure is about 100 bar to about 350 bar;

(b) maintaining the mixture at the first temperature and the first pressure for a first time period;

wherein the first time period is about 0.5 s to about 180 s; and

(c) rapidly cooling the mixture to a second temperature and a second pressure; wherein furfural is produced by the process;

wherein the second temperature is about −30° C. to about 60° C.; and

wherein the second pressure is about 1 atm to about 75 atm.

2. The process of claim 1 , wherein the furfural is recovered by removing the water from the mixture to cause precipitation of furfural.

3. The process of claim 1 , wherein the aqueous xylose solution is mixed with the sub-critical or near-critical water in a mixing ratio, and the first temperature is adjusted by changing the mixing ratio and/or by changing the temperature of the sub-critical or near-critical water.

4. The process of claim 1 , wherein the mixture is cooled by adding a coolant.

5. The process of claim 1 , wherein the xylose is converted at a conversion level and furfural is produced in a yield and a selectivity, wherein the yield and the selectivity of furfural production increase with increasing xylose conversion levels.

6. The process of claim 5 , wherein the xylose/XOS conversion level is at least about 60%.

7. The process of claim 1 , wherein the mixture further comprises CO 2 .

8. The process of claim 7 , wherein at the first temperature and the first pressure the mixture is present as a two-phase system comprising an aqueous phase and a CO 2 -rich phase.

9. The process of claim 7 , wherein the mixture comprises about 1 mol % to about 50 mol % CO 2 .

10. The process of claim 7 , wherein the CO 2 is added to the aqueous xylose solution prior to mixing the aqueous xylose solution with the sub-critical or near-critical water.

11. A process for producing furfural from xylose comprising:

(a) mixing xylose/XOS, CO 2 , and sub-critical or near-critical water to form a mixture at a first temperature and a first pressure, wherein at the first temperature and the first pressure the mixture is present as a two-phase system comprising an aqueous phase and a CO 2 -rich phase;

(b) maintaining the mixture at the first temperature and the first pressure for a first time period;

wherein the first temperature is about 200° C. to about 374° C. the first pressure is about 100 bar to about 350 bar and the first time period is about 0.5 s to about 180 s.

(c) rapidly cooling the mixture to a second temperature and a second pressure;

(d) separating the CO 2 -rich phase from the aqueous phase; and

wherein the second temperature is about 31° C. to about 60° C. and the second pressure is about 70 bar to about 100 bar

(e) cooling the CO 2 -rich phase to a third temperature and a third pressure;

wherein furfural is produced by the process wherein the third temperature is about −10° C. to about 50° C. and the third pressure is about 1 atm to about 70 atm.

12. The process of claim 11 , wherein the mixture comprises about 1 mol % to about 50 mol % CO 2 .

13. The process of claim 1 or 11 , wherein the xylose/XOS is added to the process as an aqueous slurry.

Assignments (2)
CHANGE OF NAME Recorded Jan 3, 2012
From: SRYIA INNOVATIONS, INC.
To: RENMATIX, INC.
Reel/Frame 027468/0108 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 9, 2009
From: KILAMBI, SRINIVAS
To: SRIYA INNOVATIONS, INC.
Reel/Frame 023492/0473 →
Continuity (6)
Provisional Application 61081337 · Jul 16, 2008
Provisional Application 61081346 · Jul 16, 2008
Provisional Application 61081348 · Jul 16, 2008
Provisional Application 61092680 · Aug 28, 2008
Provisional Application 61224809 · Jul 10, 2009
Related Publication 20100048924A1 · Feb 25, 2010