IP Library Granted Patent US 8,168,460
Granted Patent B2
US 8,168,460 · App. 12/519,987 · Granted May 1, 2012

Method for manufacturing group III nitride compound semiconductor light-emitting device, group III nitride compound semiconductor light-emitting device, and lamp

Assignee: Showa Denko K.K.
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Quick Facts
Patent No.
US 8,168,460
App. No.
12/519,987
Granted
May 1, 2012
Kind
B2
Abstract

A method for manufacturing a Group III nitride semiconductor light-emitting device according to the present invention, comprising forming, on a substrate, a semiconductor layer comprised of a Group III nitride compound semiconductor containing Ga as a Group III element by a sputtering method, wherein during the formation of the semiconductor layer, sputtering is performed under the condition where at least the surface layer of a sputtering target comprised of Ga is liquefied.

Claims (18)

1. A method for manufacturing a Group III nitride compound semiconductor light-emitting device, comprising

forming, on a substrate, a semiconductor layer comprised of a Group III nitride compound semiconductor containing Ga as a Group III element by a sputtering method; and

forming, by the sputtering method, a buffer layer comprised of a columnar crystal between the substrate and the semiconductor layer, wherein

during the formation of the semiconductor layer, sputtering is performed under the condition where at least the surface layer of a sputtering target comprised of Ga is liquefied, and

the width of a grain of the columnar crystal constituting the buffer layer is within a range of 0.1 to 100 nm.

2. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the sputtering target is liquefied by a power applied to the sputtering target.

3. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 2 , wherein the power applied to the sputtering target is set to 0.02 W/cm 2 or more.

4. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the sputtering target is liquefied by heating.

5. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein during the formation of the semiconductor layer, a power is applied to the sputtering target by a high-frequency method or a pulsed DC method.

6. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein during the formation of the semiconductor layer, a magnetic field is rotated or swung for the sputtering target.

7. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the semiconductor layer is formed by a reactive sputtering method in which a nitride material is circulated in a reactor.

8. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 7 , wherein nitrogen is used as the nitride material.

9. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the buffer layer is formed of a Group III nitride compound containing Al as a Group III element.

10. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 9 , wherein the buffer layer is formed of AIN.

11. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the buffer layer is formed so as to cover 90% or more of the surface of the substrate.

12. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the thickness of the buffer layer is within a range of 10 to 500 nm.

13. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein the buffer layer is formed of AIN, and the semiconductor layer comprised of the Group III nitride compound is formed of GaN.

14. The method for manufacturing a Group III nitride compound semiconductor light-emitting device according to claim 1 , wherein sapphire is used for the substrate.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 18, 2012
From: SHOWA DENKO KABUSHIKI KAISHA
To: TOYODA GOSEI CO., LTD.
Reel/Frame 029489/0249 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 18, 2009
From: MIKI, HISAYUKI; HANAWA, KENZO; SASAKI, YASUMASA
To: SHOWA DENKO K.K.
Reel/Frame 022845/0162 →
Priority Claims (1)
JP 2006-343020 · Dec 20, 2006 · national
Continuity (1)
Related Publication 20100051980A1 · Mar 4, 2010