IP Library Patent Application 12522959
Patent Application
App. No. 12/522,959

Sintered Silicon Wafer

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Quick Facts
Patent No.
US None
App. No.
12/522,959
Abstract

Provided is a sintered silicon wafer, wherein the volume ratio of silicon oxide contained in the wafer is 0.01% or more and 0.2% or less, the volume ratio of silicon carbide is 0.01% or more and 0.15% or less, and the volume ratio of metal silicide is 0.006% or less. Additionally provided is a sintered silicon wafer having a diameter of 400 mm or more and having the following mechanical properties (1) to (3) measured by collecting a plurality of test samples from the sintered silicon wafers: (1) average value of the deflecting strength based on a three-point bending test is 20 kgf/mm 2 or more and 50 kgf/mm 2 or less; (2) average value of the tensile strength is 5 kgf/mm 2 or more and 20 kgf/mm 2 or less; and (3) average value of the Vickers hardness is Hv 800 or more and Hv 1200 or less. Even in the case of a large disk-shaped sintered silicon wafer, it is possible to provide a sintered compact wafer having definite strength and similar mechanical properties as single crystal silicon.

Claims (10)

1 . A sintered silicon wafer, wherein the volume ratio of silicon oxide contained in the wafer is 0.01% or more and 0.2% or less, the volume ratio of silicon carbide is 0.01% or more and 0.15% or less, and the volume ratio of metal silicide is 0.006% or less.

2 . The sintered silicon wafer according to claim 1 , wherein the average grain sizes of silicon oxide, silicon carbide and metal silicide are respectively 3 μm or less.

3 . The sintered silicon wafer according to claim 2 having a diameter of 400 mm or more and having the following mechanical properties (1) to (3) measured by collecting a plurality of test samples from the sintered silicon wafers:

(1) average value of the deflecting strength based on a three-point bending test is 20 kgf/mm 2 or more and 50 kgf/mm 2 or less;

(2) average value of the tensile strength is 5 kgf/mm 2 or more and 20 kgf/mm 2 or less; and

(3) average value of the Vickers hardness is Hv 800 or more and HV 1200 or less.

4 . The sintered silicon wafer according to claim 1 having a diameter of 400 mm or more and having the following mechanical properties (1) to (3) measured by collecting a plurality of test samples from the sintered silicon wafers:

(1) average value of the deflecting strength based on a three-point bending test is 20 kgf/mm 2 or more and 50 kgf/mm 2 or less;

(2) average value of the tensile strength is 5 kgf/mm 2 or more and 20 kgf/mm 2 or less; and

(3) average value of the Vickers hardness is Hv 800 or more and HV 1200 or less.

Assignments (3)
CHANGE OF NAME Recorded Oct 12, 2010
From: NIPPON MINING HOLDINGS, INC.
To: JX NIPPON MINING & METALS CORPORATION
Reel/Frame 025123/0420 →
MERGER Recorded Oct 8, 2010
From: NIPPON MINING & METALS CO., LTD.
To: NIPPON MINING HOLDINGS, INC.
Reel/Frame 025115/0675 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 14, 2009
From: SUZUKI, RYO; TAKAMURA, HIROSHI
To: NIPPON MINING & METALS CO., LTD.
Reel/Frame 022955/0718 →