IP Library Granted Patent US 8,815,618
Granted Patent B2
US 8,815,618 · App. 12/541,787 · Granted Aug 26, 2014

Light-emitting diode on a conductive substrate

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Quick Facts
Patent No.
US 8,815,618
App. No.
12/541,787
Granted
Aug 26, 2014
Kind
B2
Abstract

A light-emitting diode (LED) device is provided. The LED device is formed by forming an LED structure on a first substrate. A portion of the first substrate is converted to a porous layer, and a conductive substrate is formed over the LED structure on an opposing surface from the first substrate. The first substrate is detached from the LED structure along the porous layer and any remaining materials are removed from the LED structure.

Claims (40)

1. A method of forming a light-emitting diode (LED) device, the method comprising:

providing a silicon-on-insulator (SOI) substrate comprising a silicon substrate, a buried oxide layer, and a topmost silicon layer, wherein the topmost silicon layer contains a porous layer;

forming an LED structure over the topmost silicon layer of the SOI substrate;

forming a conductive substrate over the LED structure in a manner such that the LED structure is disposed between the porous layer and the conductive substrate; and

etching the porous layer to separate the silicon substrate from the LED structure.

2. The method of claim 1 , further comprising removing the topmost silicon layer from the LED structure.

3. The method of claim 1 , wherein the step of etching the porous layer comprises exposing the porous layer to a hydrofluoric-acid solution.

4. The method of claim 1 , wherein the forming the conductive substrate over the LED structure is performed at least in part by electroplating.

5. The method of claim 4 , wherein the electroplating comprises electroplating nickel.

6. The method of claim 1 , wherein the forming the conductive substrate comprises forming a doped silicon layer over the LED structure.

7. The method of claim 1 , wherein the forming the conductive substrate comprises bonding a second silicon substrate to the LED structure.

8. The method of claim 7 , wherein the second silicon substrate comprises a silicon substrate doped with p-type ions.

9. A method of fabricating a light-emitting diode (LED) device, comprising:

providing a first substrate;

forming a porous layer on the first substrate;

forming an LED structure over the porous layer, wherein the LED structure includes a light-emitting layer disposed between a first group III-V compound layer and a second group III-V compound layer, the first and second group III-V compound layers having different types of conductivity;

attaching a second substrate to the LED structure, such that the LED structure is disposed between the first substrate and the second substrate; and

cleaving the porous layer, thereby separating the first substrate from the LED structure and the second substrate.

10. The method of claim 9 , wherein the forming the porous layer comprises converting a portion of the substrate into the porous layer through an electro-chemical anodization process.

11. The method of claim 9 , wherein the cleaving the porous layer comprises performing a water jet mechanical detach process to the porous layer.

12. The method of claim 9 , wherein the cleaving the porous layer comprises performing a chemical etch process to the porous layer.

13. The method of claim 9 , wherein the first substrate comprises a bulk silicon substrate.

14. The method of claim 9 , wherein the first substrate comprises a silicon-on-insulator (SOI) substrate, a sapphire substrate, or a silicon carbide substrate.

15. The method of claim 9 , wherein the second substrate comprises a conductive substrate.

16. The method of claim 9 , further comprising:

forming a seed layer between the porous layer and the LED structure; and

removing the seed layer after the cleaving the porous layer.

17. The method of claim 9 , further comprising: forming a reflective layer between the LED structure and the second substrate.

18. A method of fabricating a light-emitting diode (LED) device, comprising:

providing a bulk silicon substrate;

converting a surface portion of the bulk silicon substrate into a porous layer;

forming a seed layer over the porous layer;

forming an LED structure over the seed layer, wherein the LED structure includes a light-emitting layer disposed between a first group III-V compound layer and a second group III-V compound layer, the first and second group III-V compound layers having different types of conductivity;

bonding a conductive substrate to the LED structure, such that the bulk silicon substrate and the conductive substrate are disposed on opposite sides of the LED structure; and

separating the bulk silicon substrate from the LED structure and the conductive substrate at least in part by cleaving the porous layer through a mechanical detach process or through an etching process.

19. The method of claim 18 , wherein the converting comprises performing an electro-chemical anodization process to the surface portion of the bulk silicon substrate.

20. The method of claim 18 , wherein:

the mechanical detach process comprises applying a stream of water laterally to the porous layer; and

the etch process comprises applying a hydrofluoric acid to the porous layer.

21. The method of claim 18 , further comprising: forming a reflective layer between the LED structure and the conductive substrate.

Assignments (5)
CHANGE OF NAME Recorded Apr 22, 2026
From: EPISTAR CORPORATION
To: ENNOSTAR CORPORATION
Reel/Frame 075513/0783 →
MERGER Recorded Feb 23, 2016
From: CHIP STAR LTD.
To: EPISTAR CORPORATION
Reel/Frame 037805/0584 →
CHANGE OF NAME Recorded Feb 23, 2016
From: TSMC SOLID STATE LIGHTING LTD.
To: CHIP STAR LTD.
Reel/Frame 037809/0968 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 11, 2012
From: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
To: TSMC SOLID STATE LIGHTING LTD.
Reel/Frame 028025/0551 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 28, 2009
From: CHEN, DING-YUAN; YU, CHEN-HUA; CHIOU, WEN-CHIH
To: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
Reel/Frame 023289/0510 →