Monitoring and control system for commodity loading
A system for in-vehicle monitoring and control of commodity loading, such a grain or loose or fluid materials, from a storage bin to a transport bin using a loading system, includes a loading system control device and a user interface device capable of mutual wireless communication. The system improves safety by eliminating the need for operators to crawl up the side of vehicle in order to check levels of commodity in the transport bin, while also trying to move the transport bin as required. The loading system control device includes a logic switching unit for selectively operating the loading system that transfers the commodity from the storage bin; one or more cameras providing visual feeds of the loading of commodity into the transport bin; and a security or safety feature. The user interface device includes a display for displaying the visual feeds and control switches for operating the loading system.
1. A system for in-vehicle monitoring and control of a loading system of a commodity loading facility, comprising:
a control device adapted to interface with the loading system of a commodity loading facility, the control device having a switching unit, an imaging device, and a communication link;
the switching unit interfaced with the communication link and capable of selectively operating the loading system to transfer commodity from at least one storage bin of the loading facility, through an outlet, and into a transport bin of a vehicle being loaded;
the imaging device interfaced with the communication link and positionable to provide a visual feed of the interior of the transport bin during loading;
a user interface device accessible from within the cab of the vehicle being loaded;
the communication link interfacing the user interface device to the control device;
the user interface device having at least one switch operable to control the switching unit to thereby enable an operator located in the cab of the vehicle being loaded to initiate and terminate the loading of commodity into the transport bin of the vehicle being loaded; and
the user interface device having a display for displaying to the operator located within the cab of the vehicle being loaded, the visual feed of the of the interior of the transport bin during loading of commodity, thereby enabling the operator to monitor from within the cab the commodity being loaded into the transport bin and to reposition the transport bin relative to the outlet to fill different sections.
2. The system of claim 1 , wherein the user interface device further comprises a security feature for limiting control of the loading system control device to authorized operators.
3. The system of claim 1 , wherein the user interface device is positioned relative to the loading system such that the user interface device is accessible through the window of the vehicle cab associated with the transport bin.
4. The system of claim 1 , wherein the imaging device is mounted on one of the vehicle and the transport bin.
5. The system of claim 1 , wherein the control device includes a lost communication timer adapted to deactivate the flow of commodity from the storage bin upon the absence of a communication from the user interface for greater than a preset period of time.
6. The system of claim 1 , wherein the control device is further adapted to interface with the storage bin to control the position of the flow of commodity from the storage bin relative to the transport bin and the user interface device further includes at least a second switch for selectively causing the control device to move the position of the flow.
7. The system of claim 1 , wherein the user interface is adapted to provide selection of a desired storage bin from a plurality of storage bins.
8. The system of claim 1 , wherein the communication link includes a wireless communications link.
9. The system of claim 8 , wherein the user interface device includes a handheld mobile device.
10. The system of claim 9 , wherein the handheld mobile device displays the visual feed.
11. The system of claim 10 , wherein the at least one switch operable to control the switching unit comprises at least one soft switch provided by the handheld mobile device.
12. The system of claim 10 , wherein the user interface device further includes a handheld RF fob transmitter, including the at least one switch operable to control the switching unit.
13. A system for monitoring and controlling commodity loading from a commodity loading facility storage bin into a vehicle transport bin, comprising:
a control device adapted to interface with the commodity loading facility to activate and deactivate a flow of commodity from a stationary outlet coupled to the storage bin;
an imaging device positionable to provide a visual feed of the interior of the transport bin during loading;
a user interface accessible from within a cab of the vehicle being loaded; and
a communication link coupling the user interface to the control device and the imaging device;
wherein the user interface includes a display for displaying within the cab of the vehicle being loaded, the visual feed received from the imaging device, and at least one switch for selectively causing the control device to activate or deactivate the flow of commodity from the storage bin, thereby enabling an operator of the vehicle transport bin to activate and deactivate the flow of the commodity, view the visual feed of the interior of the transport bin during loading, and reposition the vehicle transport bin relative to the outlet to fill different sections of the transport bin, all from a cab of the vehicle being loaded.
14. The system of claim 13 , wherein the user interface includes a handheld wireless device having software code enabling the display, the at least one switch, and communication with the control device and imaging device.
15. The system of claim 13 , wherein the communication link includes a wireless communications link.
16. The system of claim 15 , wherein the user interface device further includes a handheld RF fob transmitter, including the at least one switch.
17. The system of claim 15 , wherein the control device includes a lost communication timer adapted to deactivate the flow of commodity from the storage bin upon the absence of a communication from the user interface for greater than a preset period of time.
18. The system of claim 15 , wherein the user interface device includes a handheld mobile device adapted to display the visual feed.
19. The system of claim 18 , wherein the at least one switch comprises at least one soft switch provided by the handheld mobile device.
20. A method of filling a transport bin with commodity from one of a plurality of storage bins, comprising:
from the cab of the transport bin, using a user interface to select one of the plurality of storage bins;
providing to the cab of the transport bin a visual feed of the area under the outlet gate of the selected one of the plurality of storage bins;
positioning the transport bin under the outlet of a selected one of the plurality of storage bins;
from the cab, a user interface activating the flow of commodity through the outlet and into the transport bin;
from the cab, monitoring the visual feed, thereby monitoring the filling of the transport bin;
from the cab, as required, repositioning of the transport bin such that the outlet fills different sections of the transport bin with commodity; and
from the cab, the user interface deactivating the flow of commodity from the outlet.