IP Library Granted Patent US 8,425,545
Granted Patent B2
US 8,425,545 · App. 12/547,999 · Granted Apr 23, 2013

Cordless hand-held ultrasonic cautery cutting device and method

Inventors: Kevin W. Smith (Coral Gables, FL); Thomas O. Bales (Coral Gables, FL); Matthew A. Palmer (Miami, FL); Derek Dee Deville (Miami, FL)
Assignee: Covidien AG
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Quick Facts
Patent No.
US 8,425,545
App. No.
12/547,999
Granted
Apr 23, 2013
Kind
B2
Abstract

A disposable ultrasonic surgical handle connectable to an ultrasonic transducer, an ultrasonic waveguide, a battery, and an ultrasonic-signal-generator assembly, includes a handle body having a power supply portion defining a battery-holding compartment, the battery-holding compartment having at least two battery contacts, a waveguide attachment dock exposed to the environment and shaped to accept the waveguide therein, an ultrasonic-signal-generator assembly dock exposed to the environment and shaped to selectively removably secure the ultrasonic-signal-generator assembly to the handle body and electrically couple the ultrasonic-signal-generator assembly to the battery contacts, and a transducer attachment dock exposed to the environment and shaped to substantially simultaneously place the ultrasonic transducer in coaxial alignment with the waveguide when the waveguide is disposed within the waveguide attachment dock and electrically couple the ultrasonic transducer to the ultrasonic-signal-generator assembly when the ultrasonic-signal-generator assembly is secured to the ultrasonic-signal-generator assembly dock. The battery can be removable.

Claims (73)

1. An ultrasonic surgical handle assembly connectable to a cordless ultrasonic transducer, an ultrasonic waveguide, a battery, and a cordless ultrasonic-signal-generator assembly, the handle comprising:

a removable shell containing therein a driving-wave generation circuit; and

a handle body having:

a power supply portion defining a battery-holding compartment and having at least two battery contacts at the battery-holding compartment;

an ultrasonic-signal-generator assembly dock exposed to the environment and shaped to selectively removably secure the shell directly to the handle body and electrically couple the driving-wave generation circuit to the at least two battery contacts; and

a transducer attachment dock exposed to the environment and shaped to substantially simultaneously:

place the ultrasonic transducer in coaxial alignment with the ultrasonic waveguide; and

electrically couple the ultrasonic transducer to the driving-wave generation circuit when the shell is secured to the ultrasonic-signal-generator assembly dock, wherein the driving-wave generation circuit is operable to dynamically produce a resonant wave along the waveguide by exciting the ultrasonic transducer when the transducer is coupled to the waveguide.

2. The ultrasonic surgical handle assembly according to claim 1 , wherein:

the battery is a removable battery; and

the battery-holding compartment comprises a selectively accessible and aseptically sealable compartment shaped to receive the battery therein.

3. The ultrasonic surgical handle assembly according to claim 1 , wherein the handle body further comprises:

an upper handle portion; and

a lower grip portion defining therein the battery-holding compartment.

4. The ultrasonic surgical handle assembly according to claim 1 , wherein:

the battery is a removable battery; and

the battery-holding compartment further comprises a battery ejector operable to cause at least a portion of the removable battery to eject from the battery-holding compartment.

5. The ultrasonic surgical handle assembly according to claim 1 , wherein:

the battery is a removable battery; and

further comprising a compartment door movably attached to the handle body at the battery-holding compartment and having:

an open position permitting entry and removal of the removable battery respectively into and from the battery-holding compartment; and

a closed position aseptically sealing the battery-holding compartment from the environment.

6. The ultrasonic surgical handle assembly according to claim 1 , wherein the ultrasonic-signal-generator assembly dock is one of a rail, a dovetail, a T-slot, and an undercut slot.

7. The ultrasonic surgical handle assembly according to claim 1 , further comprising:

a memory capable of storing a handle use history.

8. The ultrasonic surgical handle assembly according to claim 1 , further comprising:

a device identifier communicatively coupled to the handle body and operable to communicate at least one piece of information about the handle body.

9. The ultrasonic surgical handle assembly according to claim 8 , wherein the at least one piece of information is at least one of a handle identifier, an information list of previous use, a waveguide identifier, and a transducer identifier.

10. The ultrasonic surgical handle assembly according to claim 8 , further comprising a removable battery assembly including a removable battery, the device identifier operable to communicate with the removable battery assembly and transfer information therebetween.

11. The ultrasonic surgical handle assembly according to claim 1 , wherein the handle body further comprises a waveguide attachment dock shaped:

to rotatably connect the ultrasonic waveguide to the ultrasonic transducer when the ultrasonic waveguide is in the waveguide attachment dock and when the ultrasonic transducer is in the transducer attachment dock; and

to allow the ultrasonic transducer and the ultrasonic waveguide to correspondingly rotate with respect to the handle body and the ultrasonic-signal-generator assembly.

12. The ultrasonic surgical handle assembly according to claim 11 , further comprising:

the ultrasonic waveguide;

the ultrasonic transducer;

the ultrasonic-signal-generator assembly having the driving-wave generation circuit; and

when the ultrasonic waveguide is in the waveguide attachment dock and the ultrasonic transducer is in the transducer attachment dock, the ultrasonic waveguide is connected to the ultrasonic transducer and, together, the ultrasonic transducer and the ultrasonic waveguide correspondingly rotate with respect to the handle body and to the ultrasonic-signal-generator assembly.

13. The ultrasonic surgical handle assembly according to claim 12 , wherein:

the ultrasonic transducer has an output couple;

the ultrasonic-signal-generator assembly generates an output waveform; and

the transducer attachment dock is shaped to connect the output couple to the ultrasonic waveguide in the waveguide attachment dock and produce the resonant wave along the ultrasonic waveguide with the output waveform when attached thereto.

14. The ultrasonic surgical handle assembly according to claim 12 , wherein the driving-wave generation circuit of the ultrasonic-signal-generator assembly comprises at least one of:

a control circuit;

a drive circuit; and

a matching circuit.

15. The ultrasonic surgical handle assembly according to claim 12 , wherein the ultrasonic-signal-generator assembly is aseptically sealed.

16. The ultrasonic surgical handle assembly according to claim 15 , further comprising:

a removable battery; and

the ultrasonic-signal-generator assembly comprises:

power contacts electrically coupling the ultrasonic-signal-generator assembly to the removable battery; and

output contacts supplying an ultrasonic driving wave to the ultrasonic transducer.

17. The ultrasonic surgical handle assembly according to claim 12 , further comprising a removable battery comprising a plurality of Lithium-Ion cells electrically connected together in series.

18. The ultrasonic surgical handle assembly according to claim 12 , wherein:

the ultrasonic waveguide has one of a set of different waveguide types;

the ultrasonic-signal-generator assembly generates a driving-wave frequency and a driving-wave power; and

the ultrasonic-signal-generator assembly is operable to vary at least one of the driving-wave frequency and the driving-wave power based on an identified one of the waveguide types.

19. The ultrasonic surgical handle assembly according to claim 11 , wherein:

the waveguide attachment dock and the transducer attachment dock are disposed to directly physically couple the ultrasonic waveguide and the ultrasonic transducer and cause a corresponding rotation of the ultrasonic transducer with respect to the handle body when at least one of the ultrasonic waveguide and the ultrasonic transducer rotates.

20. The ultrasonic surgical handle assembly according to claim 1 , further comprising:

a device identifier communicatively coupled to the handle body and operable to communicate at least one piece of information about the handle body, the at least one piece of information being at least one of a handle identifier, an information list of previous use, a waveguide identifier, and a transducer identifier; and

the battery is a removable battery comprising a power source and a power-source controller, the power-source controller being operable to select one of a set of different battery output powers dependent upon the at least one piece of information.

21. The ultrasonic surgical handle assembly according to claim 1 , wherein the resonant wave is a sine wave.

22. An ultrasonic surgical handle assembly connectable to a cordless ultrasonic transducer, an ultrasonic waveguide, a removable battery, and a cordless ultrasonic-signal-generator assembly, the handle comprising:

a removable shell containing therein a driving-wave generation circuit of the ultrasonic-signal-generator assembly;

a first handle body portion defining therein a selectively accessible and aseptically sealable battery-holding compartment:

configured to aseptically removably hold therein the removable battery; and

having an electrical connector; and

a second handle body portion connected to the first handle body portion and having:

an ultrasonic-signal-generator assembly dock exposed to the environment and shaped to substantially simultaneously selectively removably secure the shell directly to the second handle body portion and electrically couple the ultrasonic-signal-generator assembly to the removable battery in the battery-holding compartment; and

a transducer attachment dock exposed to the environment and shaped to substantially simultaneously:

place the ultrasonic transducer in coaxial alignment with the ultrasonic waveguide; and

electrically couple the ultrasonic transducer to the ultrasonic-signal-generator assembly when the shell is secured to the ultrasonic-signal-generator assembly dock, wherein the ultrasonic-signal-generator assembly is operable to dynamically produce a resonant wave along the waveguide by exciting the ultrasonic transducer when the transducer is coupled to the waveguide.

23. The ultrasonic surgical handle assembly according to claim 22 , wherein the resonant wave is a sine wave.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 29, 2011
From: SYNTHEON, LLC
To: COVIDIEN AG
Reel/Frame 026200/0024 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 15, 2009
From: SMITH, KEVIN W.; BALES, THOMAS O.; PALMER, MATTHEW A.; DEVILLE, DEREK DEE
To: SYNTHEON, LLC
Reel/Frame 023230/0180 →
Continuity (18)
Continuation In Part 12266146 · Nov 6, 2008
Continuation In Part 12266101 · Nov 6, 2008
Continuation In Part 12266226 · Nov 6, 2008
Continuation In Part 12266252 · Nov 6, 2008
Continuation In Part 12266320 · Nov 6, 2008
Continuation In Part 12266664 · Nov 7, 2008
Continuation In Part 12269544 · Nov 12, 2008
Continuation In Part 12269629 · Nov 12, 2008
Continuation In Part 12270146 · Nov 13, 2008
Division 12547975 · Aug 26, 2009
Division 12574898 · Aug 26, 2009
Provisional Application 60991829 · Dec 3, 2007
Provisional Application 60992498 · Dec 5, 2007
Provisional Application 61019888 · Jan 9, 2008
Provisional Application 61045475 · Apr 16, 2008
Provisional Application 61048809 · Apr 29, 2008
Provisional Application 61081885 · Jul 18, 2008
Related Publication 20100004669A1 · Jan 7, 2010