IP Library Patent Application 12553252
Patent Application
App. No. 12/553,252

String With Refractory Metal Core For String Ribbon Crystal Growth

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Quick Facts
Patent No.
US None
App. No.
12/553,252
Abstract

A method of forming a string for use in a string ribbon crystal provides a refractory metal as a core for the string and forms a first layer of material on the core. A method of growing a ribbon crystal provides a pair of strings. Each string has a refractory metal core. The method further passes the strings through a molten material to grow the ribbon crystal between the pair of strings. A ribbon crystal wafer includes a ribbon crystal material and a pair of strings in the ribbon crystal material. Each string defines an outer edge of the wafer, and each string includes a refractory metal core.

Claims (27)

1 . A method of forming a string for use in a string ribbon crystal, the method comprising:

providing a refractory metal as a core for the string; and

forming a first layer of material on the core.

2 . The method of claim 1 , wherein the first layer includes silicon carbide.

3 . The method of claim 1 , further comprising:

forming a second layer of material on the first layer.

4 . The method of claim 3 , wherein the first layer includes silicon carbide and the second layer includes carbon.

5 . The method of claim 1 , wherein forming includes a chemical vapor deposition process.

6 . The method of claim 1 , wherein forming includes forming the first layer in a molten material that substantially forms the string ribbon crystal.

7 . The method of claim 1 , wherein the refractory metal includes titanium, vanadium, nickel, chromium, tantalum, niobium, tungsten, molybdenum, rhenium, or alloys thereof.

8 . A method of growing a ribbon crystal, the method comprising:

providing a pair of strings, each string comprising a refractory metal core; and

passing the strings through a molten material to grow the ribbon crystal between the pair of strings.

9 . The method of claim 8 , wherein each string further comprises a first layer formed on the refractory metal core.

10 . The method of claim 9 , wherein the first layer includes silicon carbide.

11 . The method of claim 9 , wherein each string further comprises a second layer formed on the first layer.

12 . The method of claim 11 , wherein the first layer includes silicon carbide and the second layer includes carbon.

13 . The method of claim 8 , wherein passing the strings through the molten material further includes forming a first layer on the refractory metal core in the molten material.

14 . The method of claim 8 , wherein the refractory metal includes titanium, vanadium, nickel, chromium, tantalum, niobium, tungsten, molybdenum, rhenium, or alloys thereof.

15 . A ribbon crystal wafer comprising:

a ribbon crystal material; and

a pair of strings in the ribbon crystal material, each string defining an outer edge of the wafer, each string comprising a refractory metal core.

16 . A ribbon crystal wafer of claim 15 , wherein each string further comprises a first layer formed on the refractory metal core.

17 . A ribbon crystal wafer of claim 16 , wherein the first layer includes silicon carbide.

18 . A ribbon crystal wafer of claim 16 , wherein each string further comprises a second layer formed on the first layer.

19 . A ribbon crystal wafer of claim 18 , wherein the first layer includes silicon carbide and the second layer includes carbon.

20 . A ribbon crystal wafer of claim 15 , wherein the refractory metal includes titanium, vanadium, nickel, chromium, tantalum, niobium, tungsten, molybdenum, rhenium, or alloys thereof.

Assignments (2)
SECURITY AGREEMENT Recorded May 3, 2010
From: EVERGREEN SOLAR, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 024320/0458 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 5, 2009
From: RICHARDSON, CHRISTINE; FELTON, LAWRENCE
To: EVERGREEN SOLAR, INC.
Reel/Frame 023325/0564 →