Chip resistor substrate
A method for the targeted introduction of cleavage lines or predetermined breaking lines in ceramic substrates for subsequent separation, wherein, in a thermal treatment step or methods step, the cleavage line or predetermined breaking line is heated locally and then cooled suddenly by a coolant in such a way that targeted cracking or material weakness occurs along the cleavage line or predetermined breaking lines.
1. A method for targeted introduction of cleavage lines or predetermined breaking lines into a ceramic substrate for subsequent separation,
comprising the steps of locally heating the cleavage lines or predetermined breaking lines to be created to form a locally heated region; and
subsequently suddenly cooling the locally heated region with a coolant in such a way that targeted cracking or material weakening occurs in the ceramic substrate along the cleavage lines or predetermined breaking lines, because of this temperature change, wherein the cleavage lines or predetermined breaking lines are introduced into the surface of a fully sintered ceramic substrate; and subsequently depositing metalized or metal areas on the surface of the substrate, wherein energy supply during the thermal treatment step is controlled so that the cleavage lines or predetermined breaking lines do not run continuously along the ceramic substrate, but have interruptions in a targeted manner.
2. A method according to claim 1 , where a three-dimensional structure is used for the ceramic substrate.
3. A method according to claim 1 , wherein a plane structure is used for the ceramic substrate, preferably with lengths and widths of 1 to 30 cm and thicknesses less than 2 mm.
4. A method according to claim 1 , wherein the energy supply during the thermal treatment step or method step is controlled so that the cleavage lines or predetermined breaking lines have the same or different crack depths.
5. A method according to claim 1 , wherein the cleavage lines or predetermined breaking lines are introduced on at least two sides of the ceramic substrate.
6. A method according to claim 1 , wherein the ceramic substrate is a rod having a cylindrical, rectangular or polygonal structure.
7. A method according to claim 1 , wherein the energy supply during the thermal treatment step or method step is controlled so that the cleavage lines or predetermined breaking lines are invisible to the human eye, and no deformation of the surface and contamination along the cleavage lines or predetermined breaking lines can be detected.
8. A method according to claim 1 , wherein the ceramic substrate is in the shape of a U, an L or an H.