Packaging machine with foreign substance detection

1. A packaging machine which seals a cover-film to a tray, which has been previously filled with a packaging item wherein the packaging machine comprises:

i. an upper tool;

ii. a lower tool which are pressed together during the sealing of the cover-film to the tray; and

iii. a means to detect misalignment of the packaging item in the tray and/or misalignment of the tray in the lower tool prior to and/or during the sealing of the cover film to the tray; and

wherein the means monitors a space between the upper tool and the lower tool and upon detection of the misalignment of the packaging item in the tray and/or misalignment of the tray in the lower tool a signal is sent so that the upper tool and the lower tool are stopped and protected from damage.

2. The packaging machine, according to claim 1 , wherein the upper tool and/or the lower tool are driven by driving means.

3. The packaging machine according to claim 2 , wherein the means is a high-speed-camera that monitors the space between the upper tool and the lower tool.

4. The packaging machine according to claim 1 , wherein the means is a camera.

5. The packaging machine according to claim 1 , wherein the means is a pressure sensor, in the upper tool.

6. The packaging machine according to claim 1 , wherein the means is a sensor that measures the tension of the cover film.

7. The packaging machine according to claim 1 , wherein the means is a sensor that measures the deflection of the cover-film.

8. The packaging machine according to claim 1 , wherein the means is a sensor based on ultra sonic sound.

9. The packaging machine according to claim 1 , wherein the means is a sensor based on radiation.

10. The packaging machine according to claim 1 , that the means is a strain gage that measures the deformation of the upper tool and or the lower tool and/or driving means.

11. The packaging machine according to claim 1 , wherein the means comprises means that measure an actual operating-velocity of the upper- and/or lower tool and compares the actual operating-velocity of the upper- and/or lower tool with a reference velocity.

12. The packaging machine claim 1 , wherein the packaging machine comprises means that measure power input to driving-means and compares the power input with a reference power.

13. The packaging machine according to claim 1 , wherein the packaging machine is a traysealer.

14. The packaging machine according to claim 1 , wherein the packaging item is food that comprises protein or non-food.

15. The packaging machine according to claim 1 , wherein the packaging machine includes a control until and a driving means and upon the detection of the misalignment of the packaging item in the tray and/or misalignment of the tray in the lower tool by the means the control unit stops the driving means.

16. A process to produce packaging items comprising:

sealing a cover-film to a tray by pressing an upper tool and a lower tool together, monitoring at least part of a space between the upper tool and the lower tool;

stopping movement of the upper tool, the lower tool, or both in case of misalignment of the packaging items and/or misalignment of the tray in the lower tool is detected in the monitoring step prior to and/or during the sealing of the cover-film to the tray.

17. The process according to claim 16 , wherein the process includes a step of filling a tray with a packaging item prior to sealing the cover-film to the tray, and monitoring the space between the upper tool and the lower tool with a means to detect misalignment of the packaging item in the tray and/or misalignment of the tray in the lower tool prior to and/or during the sealing of the cover-film to the tray.

18. The process according to claim 17 , wherein the process includes a step of measuring tension of the cover-film with the means so that misalignment of the packaging item in the tray and/or the misalignment of the tray in the lower tool stretches the film and increases tension of the film so that the means sends a signal so that movement of the upper tool and/or lower tool are stooped.

19. The process according to claim 17 , wherein the means is a camera and the camera is connected to computer means and

wherein the process includes a step of the computer means analyzing pictures submitted by the camera for foreign objects or misaligned packaging items and sends a stop signal to a driving means as soon as an object or misaligned packaging items are detected between the upper tool and the lower tool.

20. The process according to claim 17 , wherein the means is a camera and

wherein the process includes a step of detecting a deflection of the cover-film caused by a foreign object, a misaligned packaging item, and/or misaligned tray.