IP Library Granted Patent US 8,039,280
Granted Patent B2
US 8,039,280 · App. 12/601,165 · Granted Oct 18, 2011

Light emitting diode and method of fabricating the same

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Quick Facts
Patent No.
US 8,039,280
App. No.
12/601,165
Granted
Oct 18, 2011
Kind
B2
Abstract

The present invention provides a method of fabricating a light emitting diode, which comprises the steps of forming a compound semiconductor layer on a substrate, the compound semiconductor layer including a lower semiconductor layer, an active layer and an upper semiconductor layer; and scratching a surface of the substrate by rubbing the substrate with an abrasive. According to the present invention, the abrasive is used to rub and scratch the surface of the light emitting diode, thereby making it possible to cause the light emitted from the active layer to effectively exit to the outside. Therefore, the light extraction efficiency of the light emitting diode can be improved.

Claims (57)

1. A method of fabricating a light emitting diode, comprising:

forming a compound semiconductor layer on a substrate, wherein the compound semiconductor layer comprises a lower semiconductor layer, an active layer and an upper semiconductor layer;

forming an electron wax layer on the upper semiconductor layer; and

scratching a surface of the substrate, after the forming of the electron wax layer.

2. A method of fabricating a light emitting diode, comprising:

forming a compound semiconductor layer on a substrate, the compound semiconductor layer comprising a lower semiconductor layer, an active layer, and an upper semiconductor layer;

positioning a solvent comprising an abrasive mixed therein into an ultrasonic cleaning apparatus;

positioning the substrate with the compound semiconductor layer formed thereon in the ultrasonic cleaning apparatus; and

applying ultrasonic waves in the ultrasonic cleaning apparatus to perform the scratching through activation of the abrasive.

3. The method of claim 2 , wherein positioning the substrate comprises positioning the substrate to face downward in the ultrasonic cleaning apparatus.

4. The method of claim 2 , wherein the abrasive comprises a diamond with a diameter of 1 to 20 μm.

5. The method of claim 4 , wherein the diamond has a diameter of 2 to 4 μm.

6. The method of claim 2 , wherein the abrasive comprises a SiC with a diameter of 0.1 to 11.5 μm.

7. The method of claim 6 , wherein the SiC has a diameter of 0.1 to 3 μm.

8. The method of claim 2 , wherein the abrasive comprises one of diamond, SiC, cubic boron nitride (cBN), and diamond like carbon (DLC).

9. The method of claim 2 , further comprising:

forming at least one electrode on the compound semiconductor layer;

forming an insulation layer on the electrode; and

scratching a surface of the insulation layer.

10. A method of fabricating a light emitting diode, comprising:

forming a compound semiconductor layer on a substrate, the compound semiconductor layer comprising a lower semiconductor layer, an active layer, and an upper semiconductor layer;

forming at least one electrode on the compound semiconductor layer;

forming an insulation layer on the electrode; and

rubbing the insulation layer with an abrasive comprising one of diamond, SiC, cubic boron nitride (cBN), and diamond like carbon (DLC).

11. A method of fabricating a light emitting diode, comprising:

forming a compound semiconductor layer on a substrate, the compound semiconductor layer comprising a lower semiconductor layer, an active layer, and an upper semiconductor layer;

forming at least one electrode on the compound semiconductor layer;

forming an insulation layer on the electrode;

positioning a solvent comprising an abrasive mixed therein into an ultrasonic cleaning apparatus;

positioning the substrate with the insulation layer formed thereon in the ultrasonic cleaning apparatus; and

applying ultrasonic waves in the ultrasonic cleaning apparatus to scratch the insulation layer through activation of the abrasive.

12. The method of claim 11 , wherein positioning the substrate comprises positioning the substrate so that the insulation layer faces downward in the ultrasonic cleaning apparatus.

13. The method of claim 10 , wherein forming the insulation layer comprises:

forming the insulation layer on the compound semiconductor layer comprising the at least one electrode formed thereon; and

patterning the insulation layer so that a portion of the at least one electrode is exposed.

14. The method of claim 10 , wherein the insulation layer comprises any one of SiO 2 , SiN x , SiO x , SiO x N y , InSnO x , and BaTiO x .

15. The method of claim 14 , wherein the abrasive comprises diamond with a diameter of 2 to 4 μm.

16. A light emitting diode, comprising:

a substrate comprising an irregularly scratched surface;

a compound semiconductor layer comprising a lower semiconductor layer, an active layer and an upper semiconductor layer disposed on the substrate,

at least one electrode disposed on the compound semiconductor layer; and

an insulation layer disposed on the upper surface of the electrode,

wherein the insulation layer comprises an irregularly scratched surface.

17. A light emitting diode, comprising:

a substrate;

a compound semiconductor layer comprising a lower semiconductor layer, an active layer and an upper semiconductor layer disposed on the substrate;

at least one electrode disposed on the compound semiconductor layer; and

an insulation layer disposed on the upper surface of the electrode,

wherein the insulation layer has an irregularly scratched surface.

18. The light emitting diode of claim 16 , wherein the insulation layer comprises any one of SiO 2 , SiN x , SiO x , SiO x N y , InSnO x and BaTiO x .

19. The light emitting diode of claim 16 , wherein the scratched surface of the insulation layer comprises uneven portions, each uneven portion being sized to be larger than 0 nm and equal to or smaller than 100 nm.

20. The light emitting diode of claim 17 , wherein the insulation layer comprises any one of SiO 2 , SiN x , SiO x , SiO x N y , InSnO x , and BaTiO x .

21. The light emitting diode of claim 17 , wherein the scratched surface of the insulation layer comprises uneven portions, each uneven portion being sized to be larger than 0 nm and equal to or smaller than 100 nm.

22. The method of claim 2 , further comprising forming an electron wax layer on the upper semiconductor layer before the scratching of the surface of the substrate.

23. The method of claim 11 , wherein the forming of the insulation layer comprises:

forming the insulation layer on the compound semiconductor layer comprising the at least one electrode formed thereon; and

patterning the insulation layer so that a portion of the at least one electrode is exposed.

Assignments (3)
CHANGE OF ENGLISH NAME Recorded Jan 28, 2016
From: THE UNIVERSITY OF TOKUSHIMA
To: TOKUSHIMA UNIVERSITY
Reel/Frame 037630/0710 →
CHANGE OF NAME Recorded Apr 21, 2014
From: SEOUL OPTO DEVICE CO., LTD
To: SEOUL VIOSYS CO., LTD
Reel/Frame 032723/0126 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 14, 2009
From: SAKAI, SHIRO; NAOI, YOSHIKI
To: SEOUL OPTO DEVICE CO., LTD.; THE UNIVERSITY OF TOKUSHIMA
Reel/Frame 023648/0331 →