Core intended to be used as a support for a roll of paper
A core intended to be used as a support for a roll of paper, especially toilet paper, is formed by winding at least one strip made of tissue, the strip being impregnated, at least locally, with starch so as to improve its stiffness. Thus configured, a core is provided having both a mechanical strength suitable for the envisaged use and a greatly improved ability to disintegrate relative to a cardboard core so as to allow it to be able to be disposed of directly in a toilet bowl without risk of blocking the soil pipe.
1. A method of manufacturing a tissue core, comprising:
a) supplying a first strip made of tissue comprising one or more plies;
b) supplying a second strip made of tissue comprising one or more plies;
c) depositing an adhesive layer on at least one outer surface of the first strip, wherein the adhesive layer comprises an adhesive and a starch;
d) simultaneously assembling and pressing the first strip and the second strip together in a pressing station to form a third strip, wherein the adhesive layer on the at least one outer surface of the first strip is pressed into contact with an outer surface of the second strip, and
the third strip comprises the first strip, the second strip, and the adhesive layer located between the first and second strips;
e) drying the third strip, said adhesive layer improving a stiffness of the third layer once dried;
f) spirally winding the third strip around itself, or with a fourth strip identical to the third strip, to form a hollow tube; and
g) cutting a section of said hollow tube to form a core;
wherein steps of the method are performed in the order listed.
2. A method of manufacturing a tissue core, comprising:
a) supplying a first strip comprising a first adhesive layer located between and adhered to two layers of one or more plies of tissue, wherein the first adhesive layer comprises an adhesive and a starch;
b) supplying a second strip made of tissue comprising one or more plies;
c) depositing a second adhesive layer on at least one outer surface of the first strip, wherein the second adhesive layer comprises an adhesive and a starch;
d) simultaneously assembling and pressing the first strip and the second strip together in a pressing station to form a third strip, wherein the second adhesive layer on the at least one outer surface of the first strip is pressed into contact with one outer surface of the second strip, and
the third strip comprises the first strip, the second strip, and the second adhesive layer located between the first and second strips;
e) drying the third strip, said first and second adhesive layers improving the stiffness of the third layer once dried;
f) spirally winding the third strip around itself, or with a fourth strip identical to the third strip, to form a hollow tube; and
g) cutting a section of said hollow tube to form a core;
wherein steps of the method are performed in the order listed.
3. The method of claim 1 , further comprising:
prior to spirally winding the third strip, coating an outer face of the third strip with at least one starch-based layer.
4. The method of claim 2 , further comprising:
prior to spirally winding the third strip, coating an outer face of the third strip with at least one starch-based layer.
5. A method of manufacturing a tissue core, comprising:
a) supplying a first strip made of tissue comprising one or more plies;
b) supplying a second strip comprising a first adhesive layer located between and adhered to two layers of one or more plies of tissue, wherein the first adhesive layer comprises an adhesive and starch;
c) depositing a second adhesive layer on at least one outer surface of the first strip, wherein the second adhesive layer comprises an adhesive and a starch;
d) simultaneously assembling and pressing the first strip and the second strip together in a pressing station to form a third strip, wherein the second adhesive layer on the at least one outer surface of the first strip is pressed into contact with one outer surface of the second strip, and
the third strip comprises the first strip, the second strip, and the second adhesive layer between the first and second strips;
e) drying the third strip, said first and second adhesives layer improving the stiffness of the third layer once dried;
f) spirally winding the third strip around itself, or with a fourth strip identical to the third strip, to form a hollow tube; and
g) cutting a section of said hollow tube to form a core;
wherein steps of the method are performed in the order listed.
6. The method of claim 1 , wherein said third strip is dried by passing said third strip into a calendaring station formed by two heated rolls.
7. The method of claim 2 , wherein said third strip is dried by passing said third strip into a calendaring station formed by two heated rolls.
8. The method of claim 5 , wherein said third strip is dried by passing said third strip into a calendaring station formed by two heated rolls.
9. The method of claim 1 , wherein said second adhesive layer and said third adhesive layer each individually comprise up to about 0.05 g/m 2 of adhesive and up to about 2.04 g/m 2 of starch.
10. The method of claim 2 , wherein said second adhesive layer and said third adhesive layer each individually comprise up to about 0.05 g/m 2 of adhesive and up to about 2.04 g/m 2 of starch.
11. The method of claim 5 , wherein said second adhesive layer and said third adhesive layer each individually comprise up to about 0.05 g/m 2 of adhesive and up to about 2.04 g/m 2 of starch.