IP Library Granted Patent US 8,324,878
Granted Patent B2
US 8,324,878 · App. 12/610,959 · Granted Dec 4, 2012

Voltage regulator with gate resistor for improved efficiency

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Quick Facts
Patent No.
US 8,324,878
App. No.
12/610,959
Granted
Dec 4, 2012
Kind
B2
Abstract

A voltage regulator includes an active control switch, an active sync switch, a driver circuit, and a gate resistor. The active control switch is coupled between an input voltage line and an input of an energy storage device. The active sync switch is coupled to the input of the energy storage device. The driver circuit is coupled to the control and sync switches to alternately drive each of the control and sync switches into a conducting state to produce a regulated voltage at an output of the energy storage device. The gate resistor is coupled in series within a control path of the sync switch. The gate resistor has a resistance value that is tuned to reduce an anticipated dead time between a turn-off time of the sync switch and a turn-on time of the control switch.

Claims (33)

1. A voltage regulator comprising:

an active control switch coupled between an input voltage line and an input of an energy storage device;

an active sync switch coupled to the input of the energy storage device;

a driver circuit coupled to the control and sync switches, the driver circuit to alternately drive each of the control and sync switches into a conducting state to produce a regulated voltage at an output of the energy storage device; and

a gate resistor coupled in series within a control path of the sync switch, wherein the gate resistor has a resistance value that is tuned to reduce an anticipated dead time between a turn-off time of the sync switch and a turn-on time of the control switch.

2. The voltage regulator of claim 1 , wherein the resistance value of the gate resistor is further tuned to reduce an anticipated voltage spike event during a turn-on time of the control switch.

3. The voltage regulator of claim 1 , wherein the control and sync switches comprise metal-oxide semiconductor field effect transistor (MOSFET) switches.

4. The voltage regulator of claim 3 , wherein the resistance value of the gate resistor is further tuned to delay the turn-off time and extend a conduction time of the sync MOSFET switch.

5. The voltage regulator of claim 4 , wherein the anticipated dead time between the turn-off time of the sync switch and the turn-on time of the active switch comprises a default dead time of the driver circuit, and the resistance value of the gate resistor is further tuned to implement an effective dead time that is less than the default dead time of the driver circuit.

6. The voltage regulator of claim 3 , wherein the resistance value of the gate resistor is further tuned to reduce a time during which current flows through a body diode of the sync MOSFET switch.

7. The voltage regulator of claim 1 , wherein the gate resistor is located in a control line between an output of the driver circuit and a gate input of the sync switch.

8. The voltage regulator of claim 1 , wherein the driver circuit comprises an integrated circuit, and the gate resistor is located within the integrated circuit.

9. The voltage regulator of claim 8 , wherein the gate resistor is implemented within the driver circuit as an increased output impedance in the control path of the sync switch.

10. The voltage regulator of claim 9 , wherein the output impedance in the control path of the sync switch is variable, and the driver circuit is configured to dynamically change the output impedance for different operating modes.

11. The voltage regulator of claim 1 , wherein the sync switch comprises a MOSFET device with a gate, and the gate resistor is integrated within the MOSFET device and coupled in series with the gate.

12. The voltage regulator of claim 11 , wherein the gate resistor is implemented within the MOSFET device as an increased internal gate resistance in the control path of the sync switch.

13. A method for operating a voltage regulator, the method comprising:

driving an active sync switch in a conducting state within a switching-mode voltage regulator;

controlling a gate control path of the active sync switch to stop driving the active sync switch at a beginning of a default dead time of a driver circuit coupled to the control path of the active sync switch;

extending a time of the conducting state of the active sync switch during the default dead time of the driver circuit via a gate resistance within the control path of the active sync switch, wherein the gate resistance has a resistance value tuned for the combined operating parameters of the active sync switch and the driver circuit; and

driving an active control switch in a conducting state at an end of the default dead time of the driver circuit.

14. The method of claim 13 , wherein the resistance value of the gate resistance is further tuned to reduce an anticipated voltage spike event during a turn-on time of the control switch.

15. The method of claim 13 , wherein the gate resistance is implemented in a discrete gate resistor between a sync switch driver output of the driver circuit and a gate of the active sync switch.

16. The method of claim 13 , wherein the gate resistance is implemented within an output impedance of a sync switch driver output of the driver circuit, wherein the sync switch driver output of the driver circuit is coupled to a gate of the active sync switch.

17. The method of claim 13 , wherein the gate resistance is implemented within an internal gate resistance of the active sync switch, wherein the active sync switch comprises a sync MOSFET switch.

18. A sync MOSFET switch for a voltage regulator, the sync MOSFET switch comprising:

a source node coupled to reference potential;

a drain node coupled to a source node of a corresponding control MOSFET switch and also coupled to an input of an energy storage device, wherein the control and sync MOSFET switches are configured to produce a regulated voltage at an output of the energy storage device; and

a gate node coupled to a gate driver integrated circuit (IC) via a gate control path, wherein the gate control path comprises a gate resistance that is tuned to reduce:

an anticipated dead time between a turn-off time of the sync MOSFET switch and a turn-on time of the control MOSFET switch; and

an anticipated voltage spike event during a turn-on time of the control MOSFET switch.

19. The sync MOSFET switch of claim 18 , wherein the tuned gate resistance is at least partially integrated within an internal gate resistance of the gate node of the sync MOSFET switch.

20. The sync MOSFET switch of claim 18 , wherein the gate node is coupled to a discrete gate resistor having the tuned gate resistance, wherein the discrete gate resistor is coupled within the gate control path.

Assignments (12)
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 042985 FRAME 0001. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051029/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 039361 FRAME 0212. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051029/0387 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051030/0001 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12298143 PREVIOUSLY RECORDED ON REEL 042762 FRAME 0145. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Oct 22, 2019
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 051145/0184 →
RELEASE OF SECURITY INTEREST Recorded Sep 10, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 050745/0001 →
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2019
From: MORGAN STANLEY SENIOR FUNDING, INC.
To: NXP B.V.
Reel/Frame 048328/0964 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12681366 PREVIOUSLY RECORDED ON REEL 039361 FRAME 0212. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded May 9, 2017
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 042762/0145 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12681366 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded May 9, 2017
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 042985/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 8, 2016
From: NXP B.V.
To: NEXPERIA B.V.
Reel/Frame 039610/0734 →
CORRECTIVE ASSIGNMENT TO CORRECT THE REMOVE APPLICATION 12092129 PREVIOUSLY RECORDED ON REEL 038017 FRAME 0058. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY AGREEMENT SUPPLEMENT. Recorded Jul 14, 2016
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 039361/0212 →
SECURITY AGREEMENT SUPPLEMENT Recorded Mar 7, 2016
From: NXP B.V.
To: MORGAN STANLEY SENIOR FUNDING, INC.
Reel/Frame 038017/0058 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2009
From: LEE, DONG HO
To: NXP B.V.
Reel/Frame 023458/0678 →