IP Library Granted Patent US 7,878,731
Granted Patent B2
US 7,878,731 · App. 12/630,301 · Granted Feb 1, 2011

Method of stabilizing road beds

Assignee: Team Laboratory Chemical Corp.
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Quick Facts
Patent No.
US 7,878,731
App. No.
12/630,301
Granted
Feb 1, 2011
Kind
B2
Abstract

A composition and method of use of said composition for soil stabilization is disclosed. The composition comprises a solution of soluble sodium silicate applied at the disclosed application rate to improve the load bearing capacity for a roadway. The method of the invention addresses the application of the disclosed composition to maximize stabilization of road beds.

Claims (41)

1. A method of pavement bed stabilization comprising:

providing a soil stabilizer comprising 28-30 percent silicon dioxide by weight and 8.5-9.5 percent sodium oxide by weight in an aqueous solution;

applying the soil stabilizer to a pavement bed in three steps, the steps comprising:

(i) a first step of applying the soil stabilizer to the pavement bed at a rate of one gallon of the soil stabilizer per every 420-880 square yards of pavement surface;

(ii) a second step of applying a mixture of pavement bed material and the soil stabilizer to the pavement bed at a rate of one gallon of the soil stabilizer per every 50-80 square yards of pavement surface; and

(iii) a third step of applying the soil stabilizer to the pavement bed at a rate of one gallon of the soil stabilizer per every 360-700 square yards of pavement surface.

2. The method of claim 1 wherein the pavement bed is compacted after each of the steps of applying the soil stabilizer.

3. The method of claim 2 wherein the pavement bed is leveled before the first step of applying the soil stabilizer.

4. The method of claim 3 wherein the grade and slope of the pavement bed is finished before the third step of applying the soil stabilizer.

5. The method of claim 2 wherein the grade and slope of the pavement bed is finished before the third step of applying the soil stabilizer.

6. The method of claim 5 wherein the pavement bed is compacted after the third step of applying the soil stabilizer until the pavement surface is dry.

7. The method of claim 6 wherein the second step comprises applying the mixture of pavement bed material and the soil stabilizer in lifts of one to two inches in thickness and compacting the pavement bed after each application of the mixture.

8. The method of claim 7 wherein the soil stabilizer is diluted in a ratio of about one 55-gallon drum of the soil stabilizer per 5,000 gallons of water before the applying steps.

9. The method of claim 1 wherein the second step comprises applying the mixture of pavement bed material and the soil stabilizer in lifts of one to two inches in thickness and compacting the pavement bed after each application of the mixture.

10. The method of claim 1 wherein the providing step comprises providing a soil stabilizer comprising about 28.4 percent silicon dioxide by weight and about 8.7 percent sodium oxide by weight in an aqueous solution.

11. A method of pavement bed stabilization comprising:

providing a soil stabilizer comprising 28-30 percent silicon dioxide by weight and 8.5-9.5 percent sodium oxide by weight in an aqueous solution; and

applying the soil stabilizer to a pavement bed at a rate of 0.018-0.027 gallons of the soil stabilizer per square yard of pavement surface.

12. The method of claim 11 wherein the soil stabilizer is diluted in a ratio of about one 55-gallon drum of the soil stabilizer per 5,000 gallons of water before the applying steps.

13. The method of claim 12 wherein the applying step comprises applying a mixture of pavement bed material and the soil stabilizer in lifts of one to two inches in thickness and compacting the pavement bed after each application of the mixture.

14. The method of claim 13 wherein the providing step comprises providing a soil stabilizer comprising about 28.4 percent silicon dioxide by weight and about 8.7 percent sodium oxide by weight in an aqueous solution.

15. A method of flexible pavement bed stabilization comprising:

providing a soil stabilizer comprising silicon dioxide and sodium oxide wherein the average weight ratio of silicon dioxide to sodium oxide is between 3.2 and 3.3;

applying the soil stabilizer to a flexible pavement bed in three steps, the steps comprising:

(i) a first step of applying the soil stabilizer to the flexible pavement bed at a rate of one pound of the soil stabilizer per every 95-210 square yards of flexible pavement surface;

(ii) a second step of applying a mixture of flexible pavement bed material and the soil stabilizer to the flexible pavement bed at a rate of one pound of the soil stabilizer per every 12-20 square yards of flexible pavement surface; and

(iii) a third step of applying the soil stabilizer to the flexible pavement bed at a rate of one pound of the soil stabilizer per every 80-170 square yards of flexible pavement surface.

16. The method of claim 15 wherein the soil stabilizer is diluted in water before the steps of applying the soil stabilizer.

17. The method of claim 15 wherein the second step comprises applying the mixture of flexible pavement bed material and the soil stabilizer in lifts of one to two inches in thickness and compacting the flexible pavement bed after each application of the mixture.

18. The method of claim 16 wherein the flexible pavement bed is compacted after each of the steps of applying the soil stabilizer.

19. The method of claim 17 wherein the flexible pavement bed is leveled before the first step of applying the soil stabilizer.

20. The method of claim 18 wherein the grade and slope of the flexible pavement bed is finished before the third step of applying the soil stabilizer.

21. A method of soil stabilization for a pavement bed comprising:

providing a soil stabilizer comprising 28-30 percent silicon dioxide by weight and 8.5-9.5 percent sodium oxide by weight in an aqueous solution; and

applying the soil stabilizer to the pavement bed at a rate of about 0.005 gallons of the soil stabilizer per square yard per inch thickness of pavement bed.

22. A kit for pavement bed stabilization comprising:

a soil stabilizer comprising 28-30 percent silicon dioxide by weight and 8.5-9.5 percent sodium oxide by weight in an aqueous solution; and

instructions for a method of application of the soil stabilizer to a pavement bed, the method comprising:

(i) a first step of applying the soil stabilizer to the pavement bed at a rate of one gallon of the soil stabilizer per every 420-880 square yards of pavement surface;

(ii) a second step of applying a mixture of pavement bed material and the soil stabilizer to the pavement bed at a rate of one gallon of the soil stabilizer per every 50-80 square yards of pavement surface; and

(iii) a third step of applying the soil stabilizer to the pavement bed at a rate of one gallon of the soil stabilizer per every 360-700 square yards of pavement surface.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 019226 FRAME: 0642. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Dec 19, 2019
From: MAIER, TERRY L.
To: LAKER CHEMICAL, INC.
Reel/Frame 052002/0729 →
SECURITY INTEREST Recorded Oct 2, 2019
From: TEAM LABORATORY CHEMICAL, LLC
To: SUNFLOWER BANK, N.A.
Reel/Frame 050601/0358 →
INTELLECTUAL PROPERTY SECURITY AGREEMENT Recorded Oct 2, 2019
From: TEAM LABORATORY CHEMICAL, LLC
To: PLEXUS FUND IV-A, L.P., AS ADMINISTRATIVE AGENT
Reel/Frame 050611/0639 →
NUNC PRO TUNC ASSIGNMENT Recorded Sep 30, 2019
From: LAKER CHEMICAL, INC. (D/B/A "TEAM LABORATORY CHEMICAL CORPORATION", "TEAM LABORATORY CHEMICAL CORP." AND "TEAM LAB")
To: TEAM LABORATORY CHEMICAL, LLC
Reel/Frame 050562/0790 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2009
From: MAIER, TERRY L.
To: TEAM LABORATORY CHEMICAL CORP.
Reel/Frame 023725/0037 →
Continuity (3)
Continuation 11732388 · Apr 3, 2007
Provisional Application 60789640 · Apr 6, 2006
Related Publication 20100080660A1 · Apr 1, 2010