IP Library Granted Patent US 7,842,270
Granted Patent B2
US 7,842,270 · App. 12/633,951 · Granted Nov 30, 2010

Ribbon crystal having reduced wetting string

Assignee: Evergreen Solar, Inc.
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Quick Facts
Patent No.
US 7,842,270
App. No.
12/633,951
Granted
Nov 30, 2010
Kind
B2
Abstract

A string for use in a string ribbon crystal has a base portion with a refractory material, and an externally exposed layer radially outward of the refractory material. The base portion has a coefficient of thermal expansion that is generally matched with the coefficient of thermal expansion for silicon. The externally exposed layer has a contact angle with silicon of between about 15 and 120 degrees.

Claims (15)

1. A ribbon crystal comprising:

a string having a string coefficient of thermal expansion and an outer surface; and

a body comprising a body material having a body coefficient of thermal expansion that is generally matched to the string coefficient of thermal expansion,

the string outer surface being partially exposed.

2. The ribbon crystal as defined by claim 1 wherein the string comprises a substrate supporting a refractory layer, the string further comprising a handling layer radially outward of the refractory layer, the handling layer applying a generally radially inward force to the refractory layer.

3. The ribbon crystal as defined by claim 2 wherein the handling layer includes the string outer surface.

4. The ribbon crystal as defined by claim 2 wherein the string outer surface is radially outward of the handling layer.

5. The string as defined by claim 2 wherein the handling layer has a contact angle with the crystal material of between about 15 and 120 degrees.

6. The ribbon crystal as defined by claim 1 wherein the exposed portion of the string is free of body material.

7. The ribbon crystal as defined by claim 1 wherein the string outer surface has a contact angle with the body material of between about 15 and 120 degrees.

8. The ribbon crystal as defined by claim 1 wherein the body material comprises polysilicon.

9. The ribbon crystal as defined by claim 1 wherein the string comprises a refractory material supported on and substantially entirely covering a substrate.

10. The ribbon crystal as defined by claim 1 wherein the string outer surface comprises at least one of pyrolytic carbon, oxide, and nitride.

11. The ribbon crystal as defined by claim 1 wherein the string outer surface has a contact angle with the body material of greater than about 25 degrees.

12. The ribbon crystal as defined by claim 1 wherein the body material comprises one of silicon, silicon-germanium, gallium arsenide and indium phosphide.

Assignments (2)
SECURITY AGREEMENT Recorded May 3, 2010
From: EVERGREEN SOLAR, INC.
To: U.S. BANK NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 024320/0458 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 9, 2009
From: RICHARDSON, CHRISTINE; HUANG, WEIDONG; WALLACE, RICHARD; DOBLE, DANIEL; REITSMA, SCOTT
To: EVERGREEN SOLAR, INC.
Reel/Frame 023631/0312 →
Continuity (3)
Division 1220099600 · Aug 29, 2008
Provisional Application 6096926300 · Aug 31, 2007
Related Publication 20100092776A1 · Apr 15, 2010