IP Library Granted Patent US 8,048,799
Granted Patent B2
US 8,048,799 · App. 12/635,538 · Granted Nov 1, 2011

Method for forming copper wiring in semiconductor device

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Quick Facts
Patent No.
US 8,048,799
App. No.
12/635,538
Granted
Nov 1, 2011
Kind
B2
Abstract

A method for forming copper wirings in a semiconductor device may include depositing a lower insulating film over a semiconductor substrate; forming vias in the lower insulating film; depositing tungsten over the entire surface of upper portion of the lower insulating film so that the vias are gap-filled with the tungsten; forming tungsten plugs by performing a tungsten chemical mechanical polishing process to remove excess tungsten deposited over the upper portion of the lower insulating film; removing the tungsten remaining over the upper portion of the lower insulating film by performing a tungsten etchback process; depositing an upper insulating film over the upper portion of the lower insulating film; exposing upper portions of the tungsten plugs by forming trenches on the upper insulating film; depositing copper over the entire surface of the upper insulating film so that the trenches are gap-filled with the copper; and planarizing the copper over the upper portion of the trenches.

Claims (20)

1. A method comprising:

depositing a lower insulating film over a semiconductor substrate;

forming vias in the lower insulating film;

depositing tungsten over the entire surface of upper portion of the lower insulating film so that the vias are gap-filled with the tungsten;

forming tungsten plugs by performing a tungsten chemical mechanical polishing process to remove excess tungsten deposited over the upper portion of the lower insulating film;

removing the tungsten remaining over the upper portion of the lower insulating film by performing a tungsten etchback process;

depositing an upper insulating film over the upper portion of the lower insulating film;

exposing upper portions of the tungsten plugs by forming trenches on the upper insulating film;

depositing copper over the entire surface of the upper insulating film so that the trenches are gap-filled with the copper; and

planarizing the copper over the upper portion of the trenches.

2. The method of claim 1 , wherein the tungsten chemical mechanical polishing process immediately stops polishing when the lower insulating film is detected.

3. The method of claim 1 , wherein the lower insulating film acts as a polishing stopper.

4. The method of claim 3 , wherein the lower insulating film is detected using an optical endpoint detector.

5. The method of claim 1 , wherein the tungsten etchback process is performed in a fluorine-family gas atmosphere.

6. The method of claim 5 , wherein the fluorine-family gas is ClF 3 .

7. The method of claim 5 , wherein the fluorine-family gas is NF 3 .

8. The method of claim 1 , wherein over-etching in a range of 3% to 5% is performed during the tungsten etchback process.

9. The method of claim 1 , wherein the trenches are formed over the upper insulating film by performing an etching process.

10. The method of claim 1 , wherein the trenches are formed over the upper insulating film by performing a reactive ion etch process.

11. The method of claim 1 , wherein depositing tungsten over the entire surface of upper portion of the lower insulating film is carried out using high density plasma chemical vapor deposition.

Assignments (7)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 27, 2021
From: CAVIUM INTERNATIONAL
To: MARVELL ASIA PTE LTD.
Reel/Frame 057336/0873 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 25, 2021
From: MARVELL TECHNOLOGY CAYMAN I
To: CAVIUM INTERNATIONAL
Reel/Frame 057279/0519 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 23, 2021
From: INPHI CORPORATION
To: MARVELL TECHNOLOGY CAYMAN I
Reel/Frame 056649/0823 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 3, 2017
From: DONGBU HITEK, CO., LTD.
To: INPHI CORPORATION
Reel/Frame 041465/0735 →
CORRECTIVE ASSIGNMENT TO CORRECT REMOVE PATENT NO. 878209 FROM EXHIBIT B PREVIOUSLY RECORDED AT REEL: 034009 FRAME: 0157. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT. Recorded Oct 24, 2014
From: DONGBU HITEK, CO., LTD.
To: INPHI CORPORATION
Reel/Frame 034087/0097 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2014
From: DONGBU HITEK, CO., LTD.
To: INPHI CORPORATION
Reel/Frame 034009/0157 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2009
From: CHO, KWENG-RAE
To: DONGBU HITEK CO., LTD.
Reel/Frame 023637/0393 →