Permanent-magnet synchronous motor of drainage pump
View Patent ↗A permanent-magnet synchronous motor of a draining pump is disclosed. It includes a permanent-magnet rotor for driving an impeller to rotate, a pump body for supporting the permanent-magnet rotor, a stator core and a stator coil. Among which, the stator coil is constructed with an enamelled aluminum wire winding which is coiled by an enamelled aluminum wire and sealed in a container. The invention applies the enamelled aluminum wire to the permanent-magnet synchronous motor of a draining pump. The winding of the stator coil and a welding part of its lead-out wire are sealed with plastic or epoxy resin which effectively isolate them from outside air, especially damp air. Therefore, the invention prevent the enamelled aluminum wire winding of the stator coil and the welding part of its lead-out wire from being oxidized in air and being corroded by the moisture, acid or alkaline matter in damp air.
1. A permanent-magnet synchronous motor of a draining pump which runs in a primarily gaseous atmosphere environment, comprising:
a permanent-magnet rotor for driving an impeller to rotate, a pump body for supporting the permanent-magnet rotor, a stator assembly including a stator core and a stator coil, wherein
the stator coil is equipped with an enameled aluminum wire winding which is constructed by coiling an enameled aluminum wire, wherein only the enameled aluminum wire winding of the stator assembly is sealed in a container in order to prevent the enameled aluminum wire from being oxidized when it meets oxygen in air of the primarily gaseous atmosphere;
an outside surface of a welding part of a lead-out wire with enamel for the enameled aluminum wire winding is treated by tinning or tin immersion;
the welding part of the lead-out wire enamel of the enameled aluminum wire winding being treated by tinning or tin immersion is welded to a copper terminal with tin; and
the outside surface of the enameled aluminum wire winding is covered with an insulating paper tape, and is then sealed with the container which is formed by one of plastic or epoxy resin.
2. The permanent-magnet synchronous motor of a draining pump according to claim 1 , wherein one of the tinning or the tin immersion of the welding part of the lead-out wire for the enameled aluminum wire winding isolates the lead-out wire from atmosphere.
3. The permanent-magnet synchronous motor of a draining pump according to claim 1 , wherein the container is formed by plastic that takes shape of a coil bobbin which is coiled by the enameled aluminum wire.
4. The permanent-magnet synchronous motor of a draining pump according to claim 1 , wherein the container is formed by epoxy resin that is constructed by pouring epoxy resin onto the enameled aluminum wire winding which is arranged in a cavity body and solidifying it.
5. The permanent-magnet synchronous motor of a draining pump according to claim 1 , wherein the enameled aluminum wire winding and the welding part are covered and sealed by epoxy resin.
6. The permanent-magnet synchronous motor of a draining pump according to claim 1 , wherein the diameter of the enameled aluminum wire is smaller or equal to 0.03937 inches (1.0 mm).
7. The permanent-magnet synchronous motor of draining pump according to claim 1 , wherein the thickness of the stator core is between 0.3937 inches (10 mm) and 1.9685 inches (50 mm).
8. A permanent-magnet synchronous motor of a draining pump which runs in a primarily gaseous atmosphere environment, comprising:
a permanent-magnet rotor for driving an impeller to rotate;
a pump body for supporting the permanent-magnet rotor;
a stator assembly including a stator core and a stator coil;
wherein the stator coil is equipped with an enameled aluminum wire winding which is constructed by coiling an enameled aluminum wire;
only the enameled aluminum wire winding of the stator assembly is sealed in a container in order to prevent the enameled aluminum wire from being oxidized when it meets oxygen in air of the primarily gaseous atmosphere;
an outside surface of a welding part of a lead-out wire with enamel for the enameled aluminum wire winding is treated by tinning or tin immersion;
the welding part of the lead-out wire with enamel for the aluminum wire winding being treated by tinning or tin immersion is welded to a copper terminal with tin; and
the outside surface of the welding part of the lead-out wire with enamel for the enameled aluminum wire winding is covered or coated with insulating materials which isolates it from the outside; and
the outside surface of the enameled aluminum wire winding is covered with an insulating paper tape, and then is sealed in the container which is formed by one of plastic or epoxy resin.
9. The permanent-magnet synchronous motor of a draining pump according to claim 8 , wherein the container is formed by plastic and takes shape of a coil bobbin which is coiled by the enameled aluminum wire.
10. The permanent-magnet synchronous motor of a draining pump according to claim 8 , wherein the container is formed by epoxy resin and is constructed by pouring epoxy resin onto the enameled aluminum wire winding which is arranged in a cavity body and solidifying it.
11. The permanent-magnet synchronous motor of a draining pump according to claim 10 , wherein the enameled aluminum wire winding and the welding part of its lead-out wire are covered and sealed by epoxy resin.
12. The permanent-magnet synchronous motor of a draining pump according to claim 8 , wherein the diameter of the enameled aluminum wire is smaller or equal to 0.03937 inches (1.0 mm).
13. The permanent-magnet synchronous motor of a draining pump according to claim 8 , wherein the thickness of the stator core is between 0.3937 inches (10 mm) and 1.9685 inches (50 mm).