IP Library Granted Patent US 7,963,816
Granted Patent B2
US 7,963,816 · App. 12/654,764 · Granted Jun 21, 2011

Organic electro luminescence device and fabrication method thereof

Assignee: LG Display Co., Ltd.
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Quick Facts
Patent No.
US 7,963,816
App. No.
12/654,764
Granted
Jun 21, 2011
Kind
B2
Abstract

Provided is a method of fabricating an organic electro luminescence device, the method comprising: forming a thin film transistor on a substrate; forming a passivation layer and a first electrode on the substrate including the thin film transistor; forming a contact hole exposing an upper surface of a drain electrode of the thin film transistor at a predetermined portion of the first electrode and the passivation layer; forming a buffer layer and a barrier rib on a predetermined portion of an upper surface of the first electrode; forming an organic emission layer within a region defined by the buffer layer; and forming a second electrode on the organic emission layer such that the second electrode is electrically connected with the drain electrode through the contact hole.

Claims (65)

1. A method of fabricating an organic electro luminescence device, the method comprising:

forming a thin film transistor on a substrate;

forming a passivation layer directly over the thin film transistor;

forming an opaque metal layer as a reflector over the passivation layer;

forming a first electrode layer over the opaque metal layer;

forming a contact hole through the passivation layer and the first electrode layer exposing an upper surface of a drain electrode of the thin film transistor at a predetermined portion of the first electrode and the passivation layer;

forming a buffer layer on a predetermined portion of an upper surface of the first electrode;

forming a barrier rib directly adjacent to the contact hole over the buffer layer;

forming an organic emission layer within a region defined by the buffer layer; and

forming a second electrode on the organic emission layer such that the second electrode is electrically connected with the drain electrode through the contact hole.

2. The method of claim 1 , wherein the thin film transistor is formed by sequentially depositing a gate electrode, a gate insulating layer, an active layer, an ohmic contact layer, a source electrode and a drain electrode.

3. The method of claim 2 , wherein the active layer is formed of a-Si and the thin film transistor is an n-type.

4. The method of claim 1 , wherein the first electrode is formed of ITO (indium-tin-oxide) that is a transparent conductive material.

5. The method of claim 1 , wherein the first electrode is formed of an opaque metal selected from the group consisting of Al and Cr.

6. The method of claim 1 , wherein the first electrode is formed on an area except for a region where the contact hole is formed.

7. The method of claim 1 , wherein the buffer layer is provided at a periphery of a pixel region where the organic emission layer is formed.

8. The method of claim 1 , when the organic emission layer is formed by sequentially depositing an HIL, an HTL, an EML and an ETL on the first electrode.

9. The method of claim 7 , wherein the second electrodes are separated at each pixel region by the barrier rib.

10. The method of claim 1 , wherein the second electrode is formed of a transparent metal.

11. The method of claim 1 , wherein the second electrode has a thickness less than about 100 Å such that light can transmit the second electrode.

12. The method of claim 1 , wherein the first electrode is an anode and the second electrode is a cathode.

13. A method of fabricating an organic electro luminescence device, the method comprising:

forming a thin film transistor on a substrate;

forming a passivation layer directly over the thin film transistor;

forming an opaque metal layer as a reflector over the passivation layer;

patterning the passivation layer to form a contact hole;

forming a first electrode layer over the opaque metal layer;

patterning the first electrode layer to form a contact hole corresponding to the contact hole through the passivation layer and exposing an upper surface of a drain electrode of the thin film transistor at a predetermined portion of the first electrode and the passivation layer;

forming a buffer layer on a predetermined portion of an upper surface of the first electrode;

forming a barrier rib directly adjacent to the contact hole on the buffer layer;

forming an organic emission layer within a region defined by the buffer layer; and

forming a second electrode on the organic emission layer such that the second electrode is electrically connected with the drain electrode through the contact hole.

14. The method of claim 13 , wherein the thin film transistor is formed by sequentially depositing a gate electrode, a gate insulating layer, an active layer, an ohmic contact layer, a source electrode and a drain electrode.

15. The method of claim 14 , wherein the active layer is formed of a-Si and the thin film transistor is an n-type.

16. The method of claim 13 , wherein the first electrode is formed of ITO (indium-tin-oxide) that is a transparent conductive material.

17. The method of claim 13 , wherein the first electrode is formed of an opaque metal selected from the group consisting of Al and Cr.

18. The method of claim 13 , wherein the first electrode is formed on an area except for a region where the contact hole is formed.

19. The method of claim 13 , wherein the buffer layer is provided at a periphery of a pixel region where the organic emission layer is formed.

20. The method of claim 13 , when the organic emission layer is formed by sequentially depositing an HIL, an HTL, an EML and an ETL on the first electrode.

21. The method of claim 13 , wherein the second electrodes are separated at each pixel region by the barrier rib.

22. The method of claim 13 , wherein the second electrode is formed of a transparent metal.

23. The method of claim 13 , wherein the second electrode has a thickness less than about 100 Å such that light can transmit the second electrode.

24. The method of claim 13 , wherein the first electrode is an anode and the second electrode is a cathode.

25. A method of fabricating an organic electro luminescence device, the method comprising:

forming a thin film transistor on a substrate;

forming a passivation layer directly over the thin film transistor;

forming an opaque metal layer as a reflector over the passivation layer;

forming a first electrode layer over the opaque metal layer;

patterning the first electrode layer to form a contact hole;

patterning the passivation layer to form a contact hole corresponding to the contact hole through the first electrode layer and exposing an upper surface of a drain electrode of the thin film transistor at a predetermined portion of the first electrode and the passivation layer;

forming a buffer layer on a predetermined portion of an upper surface of the first electrode;

forming an organic emission layer within a region defined by the buffer layer;

forming a barrier rib directly adjacent to the contact hole on the buffer layer; and

forming a second electrode on the organic emission layer such that the second electrode is electrically connected with the drain electrode through the contact hole.

26. The method of claim 25 , wherein the thin film transistor is formed by sequentially depositing a gate electrode, a gate insulating layer, an active layer, an ohmic contact layer, a source electrode and a drain electrode.

27. The method of claim 26 , wherein the active layer is formed of a-Si and the thin film transistor is an n-type.

28. The method of claim 25 , wherein the first electrode is formed of ITO (indium-tin-oxide) that is a transparent conductive material.

29. The method of claim 25 , wherein the first electrode is formed of an opaque metal selected from the group consisting of Al and Cr.

30. The method of claim 25 , wherein the first electrode is formed on an area except for a region where the contact hole is formed.

31. The method of claim 25 , wherein the buffer layer is provided at a periphery of a pixel region where the organic emission layer is formed.

32. The method of claim 25 , when the organic emission layer is formed by sequentially depositing an HIL, an HTL, an EML and an ETL on the first electrode.

33. The method of claim 31 , wherein the second electrodes are separated at each pixel region by the barrier rib.

34. The method of claim 25 , wherein the second electrode is formed of a transparent metal.

35. The method of claim 25 , wherein the second electrode has a thickness less than about 100 Å such that light can transmit the second electrode.

36. The method of claim 25 , wherein the first electrode is an anode and the second electrode is a cathode.

Assignments (2)
CHANGE OF NAME Recorded Apr 5, 2011
From: LG PHILIPS LCD CO., LTD.
To: LG DISPLAY CO., LTD.
Reel/Frame 026076/0099 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 31, 2009
From: BAE, SUNG JOON; LEE, JAE YOON
To: LG.PHILIPS LCD CO., LTD.
Reel/Frame 023769/0910 →
Priority Claims (1)
KR 10-2004-0019937 · Mar 24, 2004 · national
Continuity (2)
Division 10964691 · Oct 15, 2004
Related Publication 20100167435A1 · Jul 1, 2010