IP Library Granted Patent US 8,900,107
Granted Patent B2
US 8,900,107 · App. 12/675,846 · Granted Dec 2, 2014

Conductive rubber member

Inventors: Shinji Motokawa (Tokyo, JP); Naoki Hirakawa (Tokyo, JP)
Assignee: Synztec Co., Ltd.
G03G15/2057G03G15/0818
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Quick Facts
Patent No.
US 8,900,107
App. No.
12/675,846
Granted
Dec 2, 2014
Kind
B2
Abstract

To provide a conductive rubber member which exhibits small variation in electrical resistance and a stable electrical resistance for a long period of time. The conductive rubber member include a conductive elastic layer formed of a rubber material which has been imparted with electrical conductivity, wherein the conductive elastic layer has a surface-treatment layer which has been produced through impregnating a surface portion of the conductive elastic layer with a surface-treating liquid containing an isocyanate compound and carbon black which has undergone dispersion treatment.

Claims (19)

1. A conductive rubber member comprising a conductive elastic layer formed of a rubber material that has been imparted with electrical conductivity,

the conductive elastic layer having a surface-treatment layer comprising carbon black and an isocyanate compound that has been produced through impregnating a surface portion of the conductive elastic layer with a surface-treating liquid, the liquid comprising:

the isocyanate compound, and

pre-treated carbon black that has undergone dispersion pre-treatment with a polymer dispersant, prior to being included in the surface-treating liquid,

wherein the density of conductive paths in the conductive elastic layer is higher at the surface of the conductive elastic layer than an interior, thus forming a resistance gradient in the conductive elastic layer, and

wherein the carbon black has undergone dispersion pre-treatment only with the polymer dispersant, and the polymer dispersant comprises a polyethylene glycol-polypropylene glycol monomethacrylate.

2. The conductive rubber member according to claim 1 , wherein the ratio (Rmax/Rmin) of the maximum electrical resistance value (Rmax) to the minimum electrical resistance value (Rmin) is less than 5, the electrical resistance of the conductive member being measured at a voltage of 100 V and after completion of 10,000 paper-feeding operations.

3. The conductive rubber member according to claim 1 , in the form of a roller, a blade, or a belt.

4. The conductive rubber member according to claim 1 , wherein the isocyanate compound comprises one or more of 2,6-tolylene diisocyanate (TDI), 4,4′-diphenylmethane diisocyanate (MDI), p-phenylene diisocyanate (PPDI), 1,5-naphthalene diisocyanate (NDI), or 3,3-dimethyldiphenyl-4,4′-diisocyanate (TODI).

5. The conductive rubber member according to claim 1 , wherein the ratio (Rmax/Rmin) of a maximum electrical resistance value (Rmax) to a minimum electrical resistance value (Rmin) is less than 5, the electrical resistance being measured at a voltage of 100 V and under a load falling within a range of 100 g to 500 g.

6. The conductive rubber member according to claim 1 , wherein the polyethylene glycol-polypropylene glycol monomethacrylate has a weight average molecular weight of about 1,500 to 20,000.

7. A conductive rubber member comprising a conductive elastic layer formed of a rubber material that has been imparted with electrical conductivity,

the conductive elastic layer having a surface-treatment layer comprising carbon black and an isocyanate compound that has been produced through impregnating a surface portion of the conductive elastic layer with a surface-treating liquid, the liquid comprising:

the isocyanate compound, and

pre-treated carbon black that has undergone dispersion pre-treatment with a non-ionic surfactant, prior to being included in the surface-treating liquid,

wherein the density of conductive paths in the conductive elastic layer is higher at the surface of the conductive elastic layer than an interior, thus forming a resistance gradient in the conductive elastic layer, and

wherein the carbon black has undergone dispersion pre-treatment only with the non-ionic surfactant, and the non-ionic surfactant is selected from the group consisting of: a polyoxyethylene alkylamine, a polyethylene glycol monoacrylate, polyoxyethylene-polyoxypropylene-alkyl ether, or a mixture thereof.

8. The conductive rubber member according to claim 7 , wherein the non-ionic surfactant has a weight average molecular weight of about 3,000.

9. The conductive rubber member according to claim 7 , in the form of a roller, a blade, or a belt.

Assignments (2)
CHANGE OF NAME Recorded Aug 1, 2014
From: SYNZTEC CO., LTD.
To: SYNZTEC CO., LTD.
Reel/Frame 033443/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2010
From: MOTOKAWA, SHINJI; HIRAKAWA, NAOKI
To: SYNZTEC CO., LTD.
Reel/Frame 024005/0698 →
Priority Claims (1)
JP 2007-227173 · Aug 31, 2007 · national
Continuity (1)
Related Publication 20100222193A1 · Sep 2, 2010