IP Library Granted Patent US 8,592,531
Granted Patent B2
US 8,592,531 · App. 12/676,989 · Granted Nov 26, 2013

Prosthetic devices

Inventors: David B. Thomas (Suwanee, GA); Nikica Maljkovic (New Orleans, LA); Mohammad Jamal El-Hibri (Atlanta, GA); Timothy Schuler (New Orleans, LA); Todd S. Rushing (Clinton, MS); Roy L. Carter (San Ramon, CA)
Assignee: Solvay Advanced Polymers, L.L.C.
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Quick Facts
Patent No.
US 8,592,531
App. No.
12/676,989
Granted
Nov 26, 2013
Kind
B2
Abstract

A prosthetic device made of a first specific type of polyarylene, taken alone or in combination with a second specific type of polyarylene, featuring some unexpected advantages such as a very high strength and stiffness, good elongation properties, high chemical resistance, good biocompatibility as well as an outstanding impact resistance.

Claims (23)

1. A prosthetic device comprising at least one part consisting of a material comprising at least one polyarylene (P 1 ) and at least one polyarylene (P 2 ), wherein the efficient arylene recurring units (R 1 ) of the polyarylene (P 1 ) are a mix (M 1 ) consisting of:

at least 70 mole %, based on the total number of moles of efficient arylene recurring units (R 1 ), of rigid rod-forming arylene units (Ra), said rigid rod-forming arylene units (Ra) being optionally substituted by at least one monovalent substituting group

with

from 5 to 30 mole %, based on the total number of moles of efficient arylene recurring units (R 1 ), of kink-forming arylene units (Rb), said kink-forming arylene units being optionally substituted by at least one monovalent substituting group;

and wherein the efficient arylene recurring units (R 2 ) of the polyarylene (P 2 ) are a mix (M 2 ) consisting of:

less than 70 mole %, based on the total number of moles of efficient arylene recurring units (R 2 ), of rigid rod-forming arylene units (Ra), said rigid rod-forming arylene units (Ra) being optionally substituted by at least one monovalent substituting group

with

more than 30 mole %, up to 90 mole %, based on the total number of moles of efficient arylene recurring units (R 2 ), of kink-forming arylene units (Rb), said kink-forming arylene units being optionally substituted by at least one monovalent substituting group, and

further wherein said prosthetic device is:

an orthopaedic prosthesis comprising a manufactured replacement for an end and/or an articulating surface of a bone;

a manufactured replacement for a portion of a bone distant from an articulating surface; or

an artificial body part selected from the group consisting of limbs, eyes, and implants.

2. The prosthetic device according to claim 1 , wherein the polyarylene (P 1 ) is a kinked rigid-rod polyphenylene copolymer, essentially all, the recurring units of which consist of a mix (M 1 ) of p-phenylene substituted by a phenylketone group with unsubstituted m-phenylene in a mole ratio p-phenylene:m-phenylene of from 79:21 to 95:5, and wherein the polyarylene (P 2 ) is a kinked rigid-rod polyphenylene copolymer, essentially all the recurring units of which consist of a mix (M 2 ) of p-phenylene substituted by a phenylketone group with unsubstituted m-phenylene in a mole ratio p-phenylene:m-phenylene of from 35:65 to 60:40.

3. The prosthetic device according to claim 1 , wherein essentially all the recurring units of the polyarylene (P 2 ) are efficient arylene recurring units (R 2 ).

4. The prosthetic device according to claim 1 , wherein the weight of the polyarylene (P 2 ), based on the combined weight of the polyarylene (P 1 ) and the polyarylene (P 2 ), is of at least 5% and at most 95%.

5. The prosthetic device according to claim 1 , wherein the weight of the polyarylene (P 2 ), based on the combined weight of the polyarylene (P 1 ) and the polyarylene (P 2 ), is of at least 40% and at most 85%.

6. The prosthetic device according to claim 1 , wherein the weight of the polyarylene (P 2 ), based on the combined weight of the polyarylene (P 1 ) and the polyarylene (P 2 ), ranges from 40 to 65%.

7. The prosthetic device according to claim 1 , wherein the combined weight of the polyarylene (P 1 ) and of the polyarylene (P 2 ), based on the total weight of the material, is above 80%.

8. The prosthetic device according to claim 1 , wherein said material consists essentially of the polyarylene (P 1 ) and the polyarylene (P 2 ).

9. The prosthetic device according to claim 1 , wherein said prosthetic device is an orthopaedic prosthesis comprising a manufactured replacement for an end and/or an articulating surface of a bone.

10. The prosthetic device according to claim 1 , wherein said prosthetic device is a manufactured replacement for a portion of a bone distant from an articulating surface.

11. The prosthetic device according to claim 1 , wherein said prosthetic device is an artificial body part.

12. The prosthetic device according to claim 11 , wherein said artificial body is selected from the group consisting of limbs, eyes, and implants.

Continuity (3)
Provisional Application 60971314 · Sep 11, 2007
Provisional Application 60971934 · Sep 13, 2007
Related Publication 20100222888A1 · Sep 2, 2010