Protective element and secondary battery device
A protection element and a secondary battery device employing the protection element are provided for stably retaining a flux on a soluble conductor at a predetermined position, so as to enable appropriate blowout of the soluble conductor in the event of an abnormality. The protection element has a soluble conductor which is disposed on an insulation baseboard, and which is connected to a power supply path of a device targeted to be protected, and which causes a blowout when a predetermined abnormal electric power amount is supplied. A flux is coated on a surface of the soluble conductor, and an insulation cover member is mounted on the baseboard and covers the soluble conductor. The protection element also includes a stepped portion for retaining the flux at a predetermined position in contact with the flux, and the stepped portion is formed opposite to the soluble conductor on an interior face of the insulation cover member.
1. A protection element comprising:
a low-melting metal conductor which is provided between a pair of electrodes disposed at both ends of a top face of an insulation baseboard, which is connectable to a power supply path of a device targeted to be protected, and which causes a blowout when a predetermined abnormal electric power amount is supplied;
an insulation cover member which is mounted on the baseboard, and which covers the low-melting metal conductor with a predetermined space; and
a flux coated on a surface of the low-melting metal conductor and positioned in the space before the blowout;
wherein, in a case where the abnormal electric power amount is supplied to the device targeted to be protected, the low-melting metal conductor causes the blowout, and a current path thereof is shut off;
wherein said protection element further comprises a stepped portion which is formed by a protrusion on an interior face of the insulation cover member opposite to a center part of the low-melting metal conductor, for adhering to and retaining the flux before the blowout such that the flux remains in contact with both a surface of the protrusion and the center part of the low-melting metal conductor by means of surface tension and wettability;
wherein the protrusion comprises a cylindrical protrusive stripe which is formed with a circular stepped portion at a position facing the center part of the low-melting metal conductor; and
wherein the insulation cover member is formed in the shape of a box which opens at one side face part thereof, and which is adapted to cover the baseboard with the predetermined space being formed relative to the low-melting metal conductor.
2. The protection element as set forth in claim 1 , wherein when the low-melting metal conductor causes the blowout, an end face of the stepped portion at a side of the low-melting metal conductor is provided at a position at which a top part of the blowout low-melting metal conductor does not come into contact.
3. The protection element as set forth in claim 1 , further comprising a second protrusion, which is provided opposite to the stepped portion, at an end of the low-melting metal conductor.
4. The protection element as set forth in claim 1 , wherein a cutout portion communicating with a space at a back side of the insulation cover member is formed in the protrusive stripe.
5. The protection element as set forth in claim 4 , wherein the cutout portion is provided at a position which is symmetrical to a center axis of the insulation cover member.
6. The protection element as set forth in claim 1 , wherein:
the low-melting metal conductor is laminated on the baseboard via an insulation layer and a heating element;
the low-melting metal conductor and the heating element are connected between a plurality of electrodes including the pair of electrodes formed on the baseboard; and
a number of the electrodes formed on the baseboard is three or less.
7. The protection element as set forth in claim 1 , wherein dimensional ratios of a size of the baseboard meet a condition that a length to thickness ratio is 1080%:50 to 78% and a width to thickness ratio is 640%:50 to 78%.
8. The protection element as set forth in claim 7 , wherein the dimensional ratios further meet a condition that the width to thickness ratio is 640%:50 to 56%.
9. A secondary battery device, wherein the protection element as set forth in claim 1 is provided in a power supply path of a secondary battery.
10. The protection element as set forth in claim 1 , wherein the protrusion comprises two protrusive stripes which are formed in concentric circular shapes on the interior face of the insulation cover member.