Industrial furnaces and device for performing the method and computer program

1. A method for the automatic preparation of technological formulas for the heat treatment of metal workpieces in industrial furnaces using

values for a material of a particular workpiece, details of heat treatment methods, and technical details of a particular industrial furnace,

a step-by-step specification or generation of parameters, which can be precalculated, for the heat treatment of the workpiece,

a computer, which generates a heat treatment program, having databanks and a programmed storage of a generated heat treatment program and the retrieval for activation of the heat treatment in the industrial furnace, comprising the following steps:

a) in a first program step, a material group and the material are selected and a heat treatment method is determined as a function of the selected material,

b) in a second program step, data of a workpiece batch including a wall thickness are input, a comparative geometry is selected, a batch weight is input, and a batch layout is selected, and a virtual wall thickness is calculated automatically therefrom,

c) in a third program step, heating and quenching characteristics, which are a function of the material and are optionally manually changeable, are derived from the virtual wall thickness together with the data of the batch and the available parameters of the industrial furnace, and

d) in a fourth program step firstly

data of the selected material on treatment parameters and data of the selected heat treatment method are loaded into a formula structure template and

are compiled into a formula structure from the formula structure template, employing the data from a user interface, such as

heating characteristic and

quenching characteristic, and, optionally

a target hardness, from which

values of formula segments are established, including

segment durations,

temperatures,

ramp slopes and/or temperature ramps, and

pressures

and then, in the result of the fourth program step, a technological heat treatment formula is automatically generated, which can be readjusted, stored in a program databank, and retrieved for the heat treatment of metal workpieces at the industrial furnace.

2. The method according to claim 1 , wherein, after the third program step, in a first work step, a target hardness is selected and input as a directional value of a work hardness from a value range according to achievable work hardnesses which are a function of the material.

3. The method according to claim 1 wherein, after at least the third program step, in a second work step, an optimization setting for a time-optimized or low-deformation treatment of the workpiece/the batch is established and set.

4. The method according to claim 1 wherein, in a third work step, manual readjustment and storage of the generated heat treatment formula in the program databank are performed.

5. The method according to claim 1 wherein, in a fifth program step, a transmission of the heat treatment formula to the furnace is performed, the heat treatment program being retrieved from the program databank and mediated for the heat treatment in the industrial furnace for the autonomously running heat treatment of the workpiece/the batch in the industrial furnace.

6. The method according to one claim 1 wherein, in the first program step, the treatment method is determined from data of the material group and the material according to a first file, second file, and third file of a material databank.

7. The method according to claim 1 wherein, in the second program step, the virtual wall thickness is generated according to an algorithm as the function=f v *according to the equation f v =f CG * f CA * f G1 , wherein f CG is a batch weight factor, f CA is a batch layout factor, and f G1 is a geometry factor.

8. The method according to claim 1 wherein, a rulebook is used, which comprises a fourth file for the comparative geometry, a fifth file for the batch layout, a sixth file for the heating characteristic, and a seventh file for the quenching characteristic.

9. The method according to claim 8 wherein, the fourth file in the rulebook comprises the data for the detail of comparative geometries, including sphere, cylindrical disk, hollow-cylindrical ring, cylindrical shaft, square plate, square rod, square cube.

10. The method according to claim 8 wherein, the fifth file in the rulebook comprises the batch layout including single-layer recumbent, single-layer upright, multilayer recumbent, multilayer upright, stacked.

11. The method according to claim 8 wherein, in the third program step, the heating characteristic is input according to the sixth file in the rulebook in the dimension of the number of the preheating steps in slopes of ° C./min as the gradient and the quenching characteristic is input according to the seventh file in bar.

12. The method according to claim 1 wherein, after the first program step, a TTT diagram stored in the computer and a stored tempering diagram are displayed.

13. The method according to claim 2 wherein, the target work hardness is input according to an eighth file from the material databank.

14. The method according to claim 1 wherein a complex heat-technology formula, which runs in the industrial furnace, is generated from parameters of a heat treatment of a specified technology, and is stored, is measured using a measuring unit at actual values, compared to the parameters of the specified technology via a comparison circuit, and readjusted using a regulating unit in the event of inequality.

15. An apparatus for performing the automatic preparation of technological formulas for the heat treatment of metal workpieces in an industrial furnace, comprising a computer system programmed to perform the method of claim 1 for the automatic preparation of technological formulas for the heat treatment of metal workpieces in industrial furnaces for activation of the heat treatment in an industrial furnace, said computer system comprising databanks and a user interface associated with the computer which has fields for the display of material group, material, and method, wall thickness, comparative geometry, batch weight, batch layout, virtual wall thickness, heating characteristic, quenching characteristic, work hardness/target hardness, time-optimized, low-distortion, and program name.

16. The apparatus according to claim 15 , wherein the user interface has a first virtual slide control for the comparative geometry, which can be selected and changed by the operator.

17. The apparatus according to claim 16 wherein the user interface has a second virtual slide control for the batch layout, which can be selected and changed by the operator.

18. The apparatus according to claim 17 wherein the user interface has a third virtual slide control for the virtual wall thickness, which can be selected and changed by the operator.

19. The apparatus according to claim 18 wherein the user interface has a fourth virtual slide control for the heating characteristic, which can be selected and changed by the operator.

20. The apparatus according to claim 19 wherein the user interface has a fifth virtual slide control for the quenching characteristic, which can be selected and changed by the operator.

21. The apparatus according to any of claims 15 to 20 , comprising a measuring unit for actual values measured in the industrial furnace, a comparison circuit for the comparison to parameters of the technology specified according to the generated heat treatment program, and a regulating unit for a readjustment in the event of inequality of parameters.