Battery electrolyte level detector apparatus
An electrolyte detector is provided that includes two micrometers which slide relative to each other along a frame to adjust the electrolyte detector to a size of the battery. A transmitter rod and a receiver rod support an acoustic transmitter and an acoustic receiver, respectively, and are slidably mounted with respect to the micrometers. The micrometers measure the position of the transmitter and receiver for placement on the side of the battery at a desired level of electrolyte. A transmitter director and receiver director concentrates the transmission and receipt of acoustic energy to locate the electrolyte level. An electronic circuit analyzes the received signal to determine whether the signal is transmitted through air or through an electrolyte.
1. An apparatus used with a battery to check a level of electrolyte in regard to the battery in a non-intrusive manner to the electrolyte, said apparatus comprising:
a battery electrolyte level detector including a frame in which said level detector crosses a pilot cell of the battery when in a final mounted position;
a first micrometer pivotally mounted to and capable of sliding along said frame;
a transmitter rod with an attached acoustic transmitter, said transmitter rod mounted to and capable of sliding with respect to said first micrometer;
a second micrometer pivotally mounted to said frame;
a receiver rod with an attached acoustic receiver, said receiver rod mounted to and capable of sliding with respect to said second micrometer;
electronic receiver circuitry having a first band pass filter and a second band pass filter electrically connected to said acoustic receiver, with said first band pass filter used for passing an electrical signal indicative of a level of electrolyte within the battery, and said second band pass filter used for passing an electrical signal indicative of a level of electrolyte within the battery;
an acoustic transmitter director for said acoustic transmitter with said acoustic transmitter director formed from a first transmitter cup positioned to contact said transmitter rod and formed from a second transmitter cup connected adjacent to said first transmitter cup and positioned to contact said transmitter rod;
an acoustic receiver director for said acoustic receiver with said acoustic receiver director formed from a first receiver cup positioned to contact said receiver rod and formed from a second receiver cup connected adjacent to said first receiver cup with said second receiver cup positioned to contact said receiver rod;
an adjustment arm connected to said transmitter rod at a first section of said arm and to said receiver rod at a second section of said arm with said adjustment arm capable of movement of said transmitter rod and said receiver rod;
wherein said first micrometer and said second micrometer may slide along said frame with respect to each other;
wherein said first micrometer operates to measure a distance in relation to said second micrometer for assisting placement of said acoustic transmitter by way of said transmitter rod such that said acoustic transmitter can transmit an acoustic signal through a casing of the battery on a first side of the casing opposite a second side of the casing containing the electrolyte with said acoustic transmitter adjacent to a desired level of electrolyte within the battery in a non-intrusive manner in regard to the electrolyte;
wherein said second micrometer operates to measure a distance in relation to said first micrometer for assisting placement of said acoustic receiver by way of said receiver rod such that said acoustic receiver can receive the acoustic signal through the casing of the battery on a third side of the casing opposite a fourth side of the casing containing the electrolyte with the electrolyte contained between the second and fourth sides of the casing with said receiver adjacent to the desired level of electrolyte within the battery in a non-intrusive manner in regard to the electrolyte;
wherein said acoustic transmitter director and said acoustic receiver director are comprised of plastic material; and
wherein said first and second transmitter cups and said first and second receiver cups are sealed and filled with acoustically conductive jelly.