Insert tube and a system of insert tubes
An insert tube is used for the repair or improvement of a pre-heating tube for air arranged in an exhaust gas pathway of a fuel burner. A pre-determined radial gap exists between the outer surface of the insert tube and the inner surface of the pre-heating tube for air such that the insert tube can be slid into the pre-heating tube for air. The insert tube is provided in the vicinity of each end with at least one groove that runs around its circumference. In the groove there is arranged at least one sealing ring of an elastic material. The sealing ring mounted in the groove has an external diameter that exceeds the internal diameter of the preheating tube for air. The sealing ring forms a seal against the inner surface of the pre-heating tube for air and prevents leakage through the sealing ring.
1. A method of repairing a pre-heating tube arranged in an exhaust gas pathway of a fuel burner, comprising:
providing an insert tube, having a first elastic sealing ring and a second elastic sealing ring disposed on an outside periphery surface of the insert tube, the insert tube having grooves defined therein on the outside periphery surface at each end on the outside periphery surface of the insert tube, the insert tube having an inlet and an outlet defined therein;
providing a heated pre-heating tube having an inlet and an outlet;
passing air, having a first temperature, from the inlet through the heated pre-heating tube and out through the outlet;
leading air at the first temperature from the inlet channel at one side of the exhaust gas pathway and heating the air passing through the pre-heating tube by hot exhaust gases flowing externally to the pre-heating tube;
the pre-heating tube heating the air for the fuel burner to a second temperature being higher than the first temperature;
the preheating tube eroding,
sliding the insert tube, having the first and second elastic sealing rings disposed in the grooves thereof, into the eroded pre-heating tube while compressing the first and second elastic sealing rings during insertion of the insert tube into the eroded pre-heating tube;
the inserted and compressed first and second elastic sealing rings of the insert tube sealing air disposed in an insulation layer formed between the insert tube and the eroded pre-heating tube;
the sealed air in the insulation layer raising the first temperature of the air at the inlet to a raised temperature, the insertion of the insert tube repairing the eroded pre-heating tube; and
passing air, having the raised temperature, through the inlet of the insert tube disposed inside the eroded pre-heating tube and out through the outlet of the insert tube.
2. The method of claim 1 further comprising the steps of providing the insert tube with a funnel-shaped collar at one end thereof and the collar reducing a fall in pressure of the air passing through the inlet into the pre-heating tube.
3. The method of claim 1 further comprising providing the insert tube with a funnel-shaped collar and inserting the insert tube until the funnel-shaped collar abuts an end of the pre-heating tube.
4. The method of claim 3 further comprising the step of leading the heated air after the passage of the air through the pre-heating tube to an outlet channel on another side of the exhaust gas pathway to a combustion chamber of a burner and using the air as combustion air.
5. The method of claim 4 further comprising the steps of the first and second sealing rings forming a seal against an inner surface of the pre-heating tube and preventing leakage through the sealing ring so that a gap between the insert tube and the pre-heating tube forms the insulating layer.
6. The method of claim 1 further comprising the steps of sliding the insert tube into the preheating tube either from an inlet channel or from an outlet channel.