Motorized backstop
A backstop for stopping the movement of a product as it comes off a conveyor of a manufacturing line includes a motor connected by a linkage to a longitudinally moveable strike plate. The motor applies force to the strike plate in accordance with a predetermined curve to bring the product to a soft stop.
1. A backstop for decelerating a rapidly moving item, said backstop comprising
a strike plate positioned across a path of said moving item,
said strike plate moveable between a forward position and a rearward position,
an electric motor having a linear output shaft connected to said strike plate,
a controller for controlling the application of power to said motor,
said controller applying power to said motor upon a rearward movement of said strike plate wherein said motor applies force to said output shaft and resistance to said movement of said strike plate to decelerate said rapidly moving item.
2. The backstop of claim 1 wherein said motor has closed loop control to monitor its own position.
3. The backstop of claim 1 wherein said motor is a rotary motor and said backstop further comprises
a linkage mechanically connecting a rotary output of said motor to said strike plate wherein longitudinal movement of said strike plate is connected to rotational movement of said rotary output.
4. The backstop of claim 3 wherein said motor is a servo motor.
5. The backstop of claim 3 wherein said motor is a stepper motor with an encoder for providing closed loop feedback.
6. The backstop of claim 1 wherein said controller applies power to said motor in accordance to a predetermined power cycle tailored to said item.
7. The backstop of claim 1 and further comprising
means for detecting rearward movement of said strike plate,
said means for detecting connected to said controller, and
said controller initiating power to said motor in response to said means for detecting.
8. The backstop of claim 1 and further comprising
means for detecting that said strike has moved to said retracted position,
said means for detecting connected to said controller, and
said controller terminating power to said motor in response to said means for detecting.
9. The backstop of claim 1 wherein said controller is
a programmable logic controller, and wherein
said controller calculates product speed from movement of said strike plate, and
said controller adjusting power to said motor in response to a calculated speed of said product.
10. The backstop of claim 1 and further comprising a photoeye for detecting a leading edge and a trailing edge of an item prior to striking said backstop.
11. The backstop of claim 10 wherein
said controller calculates a speed of said item from time elapsed between detection of said leading edge and detection of said trailing edge, and
said controller adjusting said power cycle for force applied by said motor in response to said calculated speed.
12. The backstop of claim 11 wherein
said controller terminates said force prior to the end of a power cycle in the event said controller determines that said item is moving slower than a predetermined minimum speed.
13. The backstop of claim 11 wherein said controller withdraws said strike plate from said moving product prior to the end of a power cycle in the event said controller determines that said item is moving slower than a predetermined minimum speed.
14. A backstop for decelerating a rapidly moving item, said backstop comprising
a strike plate positioned across a path of said moving item,
said strike plate moveable between a forward position and a rearward position,
an electric motor having closed loop position feedback control and having a longitudinally moveable output connected to said strike plate,
a controller for controlling the application of power to said motor,
said controller applying power to said motor upon said position feedback detecting a rearward movement of said strike plate wherein said power is applied in accordance with a predetermined power cycle to provide resistance to said movement of said strike plate to decelerate said rapidly moving item.
15. The backstop of claim 14 wherein said motor is a rotary motor having a rotational output and further comprising
a linkage mechanically connecting said rotational output to said strike plate wherein longitudinal movement of said strike plate is converted to rotational movement of said output.
16. The backstop of claim 15 wherein said motor is a servo motor.
17. The backstop of claim 15 wherein said motor is a stepper motor with an encoder for providing closed loop feedback.
18. The backstop of claim 14 and further comprising a photoeye for detecting a leading edge and a trailing edge of an item prior to striking said backstop.
19. The backstop of claim 18 wherein
said controller calculates a speed of said item from time elapsed between detection of said leading edge and detection of said trailing edge, and
said controller adjusting said power cycle applied to said motor in response to said calculated speed.
20. The backstop of claim 14 wherein
said controller terminates resistance to said strike plate prior to the end of a power cycle in the event said controller determines that said item is moving slower than a predetermined minimum speed.