IP Library Granted Patent US 8,012,041
Granted Patent B2
US 8,012,041 · App. 12/711,435 · Granted Sep 6, 2011

Golf club head with variable face thickness

Assignee: Callaway Golf Company
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Quick Facts
Patent No.
US 8,012,041
App. No.
12/711,435
Granted
Sep 6, 2011
Kind
B2
Abstract

A face or face insert ( 40 ) for a golf club head ( 20 ) is disclosed herein. The face ( 40 ) has an interior surface ( 40 b ) with a first thickness section ( 200 ) and a second thickness region ( 205 ). The first thickness section ( 200 ) preferably has a thickness that is at least 0.025 inch greater than the thickness of the second thickness region ( 205 ). In a most preferred embodiment, the first thickness section ( 200 ) has an X shape that is rotated around the Y axis ( 500 ) by at least 10 degrees. In another preferred embodiment, the face has a first thickness section ( 200 ), a second thickness region ( 205 ), and a central region ( 400 ) having a third thickness. The face or face insert ( 40 ) with variable thickness allows for a face or face insert ( 40 ) with less mass in a golf club head ( 20 ) that conforms to the United States Golf Association regulations.

Claims (28)

1. A golf club head comprising:

a body having a crown, a sole, and a hollow interior;

a face disposed on the body, the face comprising a heel vertical section, a toe vertical section, and a central horizontal section connected to each of the heel vertical section and toe vertical section, the face also comprising an upper central region, a lower central region, a heel region, and a toe region, wherein each of the heel vertical section, the toe vertical section, and the central horizontal section has a first thickness and each of the upper central region, the lower central region, the heel region, and the toe region has a second thickness;

wherein the heel vertical section, the toe vertical section, and the central horizontal section form a substantially X shape;

wherein the substantially X shape is rotated around a Y axis by at least 10 degrees, such that the heel vertical section and the toe vertical section are disposed diagonally across the face.

2. The golf club head of claim 1 , wherein the substantially X shape is rotated around the Y axis by between 12 and 18 degrees.

3. The golf club head of claim 2 , wherein the substantially X shape is rotated around the Y axis by 15 degrees.

4. The golf club head of claim 1 , wherein the central horizontal section comprises a central region having a third thickness.

5. The golf club head of claim 4 , wherein the third thickness is approximately equivalent to the second thickness.

6. The golf club head of claim 4 , wherein the third thickness is less than the second thickness.

7. The golf club head of claim 4 , wherein the third thickness is greater than the first thickness.

8. The golf club head of claim 4 , wherein the face further comprises a transition section which transitions from the first thickness to the third thickness.

9. The golf club head of claim 4 , wherein the central region comprises an isogrid.

10. The golf club head of claim 1 , wherein the face further comprises a transition section which transitions from the first thickness to the second thickness.

11. The golf club head of claim 10 , wherein the transition section comprises multiple steps of increasing thickness.

12. The golf club head of claim 10 , wherein the transition section comprises multiple steps of decreasing thickness.

13. The golf club head of claim 1 , wherein the face is an insert attached to the body.

14. The golf club head of claim 1 , wherein the face is formed integral with the body.

15. The golf club head of claim 1 , wherein the face further comprises a perimeter section having the second thickness.

16. The golf club head of claim 15 , wherein each of the heel vertical section and the toe vertical section extends from the perimeter section proximate to the sole of the face to the perimeter section proximate to the crown of the face.

17. The golf club head of claim 1 , wherein each of the heel vertical section and the toe vertical section extends from a region of the face proximate to the sole to a region of the face proximate to the crown.

18. A golf club head comprising:

a body having a crown, a sole, and a hollow interior; and

a face disposed on the body, the face comprising a heel vertical section, a toe vertical section, and a central horizontal section connected to each of the heel vertical section and toe vertical section, the face also comprising an upper central region, a lower central region, a heel region, and a toe region, wherein each of the heel vertical section, the toe vertical section, and the central horizontal section has a first thickness and each of the upper central region, the lower central region, the heel region, and the toe region has a thickness that is less than the first thickness;

wherein the heel vertical section, the toe vertical section, and the central horizontal section form a substantially X shape;

wherein the substantially X shape is rotated around a Y axis by at least 10 degrees; and

wherein the face comprises a central elliptical region encircling a portion of the central horizontal section and having a second thickness wherein the first thickness is greater than the second thickness, a first concentric region having a third thickness wherein the second thickness is greater than the third thickness, a second concentric region having a fourth thickness wherein the third thickness is greater than the fourth thickness, and a third concentric region having a fifth thickness wherein the fourth thickness is greater than the fifth thickness.

19. The golf club head of claim 18 , further comprising a periphery region encircling the third concentric region and having a sixth thickness, wherein the fifth thickness is greater than or equal to the sixth thickness.

Assignments (8)
RELEASE OF SECURITY INTEREST AT REEL/FRAME 063665/0176 Recorded Jun 1, 2026
From: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
To: CALLAWAY GOLF COMPANY (F/K/A TOPGOLF CALLAWAY BRANDS CORP.); TRAVISMATHEW, LLC; OGIO INTERNATIONAL, INC.; WORLD GOLF TOUR, LLC
Reel/Frame 075834/0150 →
SECURITY INTEREST Recorded May 17, 2023
From: TOPGOLF CALLAWAY BRANDS CORP.; OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 063692/0009 →
SECURITY AGREEMENT Recorded May 16, 2023
From: TOPGOLF CALLAWAY BRANDS CORP. (FORMERLY CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.; TOPGOLF INTERNATIONAL, INC.; TRAVISMATHEW, LLC; WORLD GOLF TOUR, LLC
To: BANK OF AMERICA, N.A, AS COLLATERAL AGENT
Reel/Frame 063665/0176 →
RELEASE (REEL 048172 / FRAME 0001) Recorded Mar 17, 2023
From: BANK OF AMERICA, N.A.
To: TOPGOLF CALLAWAY BRANDS CORP. (F/K/A CALLAWAY GOLF COMPANY); OGIO INTERNATIONAL, INC.
Reel/Frame 063622/0187 →
SECURITY INTEREST Recorded Jan 23, 2019
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY; TRAVISMATHEW, LLC
To: BANK OF AMERICA, N.A.
Reel/Frame 048110/0352 →
SECURITY AGREEMENT Recorded Jan 4, 2019
From: CALLAWAY GOLF COMPANY; OGIO INTERNATIONAL, INC.
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 048172/0001 →
SECURITY INTEREST Recorded Feb 16, 2018
From: CALLAWAY GOLF COMPANY; CALLAWAY GOLF SALES COMPANY; CALLAWAY GOLF BALL OPERATIONS, INC.; OGIO INTERNATIONAL, INC.; CALLAWAY GOLF INTERACTIVE, INC.; CALLAWAY GOLF INTERNATIONAL SALES COMPANY
To: BANK OF AMERICA, N.A.
Reel/Frame 045350/0741 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2010
From: GIBBS, EVAN D.; HALL, NEIL; RICHARDSON, WILLIAM D.; TANG, LARRY G.
To: CALLAWAY GOLF COMPANY
Reel/Frame 023982/0468 →
Continuity (8)
Continuation In Part 12268181 · Nov 10, 2008
Continuation 11928318 · Oct 30, 2007
Continuation 11841384 · Aug 20, 2007
Continuation 11469742 · Sep 1, 2006
Continuation 10904332 · Nov 4, 2004
Continuation In Part 10711825 · Oct 7, 2004
Provisional Application 61305844 · Feb 18, 2010
Related Publication 20100178997A1 · Jul 15, 2010