ELECTRICAL TERMINAL CONNECTION WITH GALVANIC SACRIFICIAL METAL
An electrical terminal has a copper-based body and a coating disposed on at least a portion of a surface of the body. The coating is a metal selected from a group consisting of zinc, magnesium, a zinc alloy, magnesium alloy or other metal that is more electronegative than aluminum and its alloys.
1 . An electrical terminal comprising:
a body being copper-based; and
a coating disposed on at least a portion of the body, said coating being a metal selected from a group consisting of zinc, magnesium, a zinc alloy, a magnesium alloy or other metal that is more electronegative than aluminum and its alloys.
2 . An electrical terminal as defined in claim 1 further comprising:
said coating being an electroplated layer on said body.
3 . An electrical terminal as defined in claim 1 further comprising:
said coating being a cladding secured onto said body.
4 . An electrical terminal as defined in claim 1 further comprising:
said coating being a sprayed coating.
5 . An electrical terminal as defined in claim 1 further comprising:
said body having a pair of crimp wings constructed to crimp onto an aluminum-based electrical wire.
6 . An electrical terminal as defined in claim 1 further comprising:
said crimp wings having a contact section being free of said coating.
7 . An electrical terminal as defined in claim 6 further comprising:
said contact section having an outer tin plating thereon.
8 . A corrosion resistant electrical connection structure comprising:
an electrically conductive wire made of a first electrically conductive material;
a terminal electrically connected to the wire, the terminal being made of a second electrically conductive material that is more electro-positive than the first electrically conductive material when exposed to a salt water environment; and
a galvanic sacrificial material electrically connected to the terminal being more electro-negative when exposed to salt water than the first electrically conductive material.
9 . An electrical connection structure as defined in claim 8 further comprising:
said conductive wire being aluminum-based;
said terminal being copper-based; and
a galvanic sacrificial material electrically connected to the terminal being more electro-negative when exposed to salt water than said conductive aluminum-based wire.
10 . An electrical connection structure as define in claim 9 further comprising:
said galvanic sacrificial material being selected from a group consisting of zinc, magnesium, a zinc alloy and a magnesium alloy.
11 . An electrical connection structure as define in claim 10 further comprising:
said galvanic sacrificial material being a coating covering at least a portion of a surface of the terminal.
12 . An electrical connection structure as define in claim 11 further comprising:
said terminal having a pair of crimp wings constructed to crimp onto an aluminum-based electrical wire; and
said crimp wings having a contact section being free of said coating.
13 . An electrical connection structure as defined in claim 11 further comprising:
said contact section having an outer tin plating thereon.
14 . An electrical connection structure as define in claim 9 further comprising:
said galvanic sacrificial material being located remote from said terminal body and electrically connected thereto.
15 . An electrical connection structure as define in claim 14 further comprising:
a protective conformal coating as a primary system to prevent corrosion with said galvanic sacrificial material being used as a secondary back up system to prevent corrosion.
16 . An electrical connection structure as define in claim 10 further comprising:
a protective conformal coating as a primary system to prevent corrosion with said galvanic sacrificial material being used as a secondary back up system to prevent corrosion.
17 . An electrical connection structure as define in claim 8 further comprising:
said galvanic sacrificial material being located remote from said terminal and electrically connected thereto.
18 . An electrical connection structure as define in claim 8 further comprising:
a protective conformal coating as a primary system to prevent corrosion with said galvanic sacrificial material being used as a secondary back up system to prevent corrosion.