IP Library › Patent Application 12716589
Patent Application
App. No. 12/716,589

SOLAR CELL MODULE

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Patent No.
US None
App. No.
12/716,589
Abstract

A solar cell module includes: a reflector; a encapsulant that includes a first corrugated portion that corresponds to a corrugated shape of the reflector; and a solar cell that is encapsulated in the encapsulant, wherein the encapsulant is fixed to the reflector and the solar cell; and at least one of a surface of the encapsulant fixed to the reflector and a surface of the encapsulant fixed to the solar cell is provided with a second corrugated portion that has a smaller protrusion than a protrusion of the first corrugated portion.

Claims (22)

1 . A solar cell module comprising:

a reflector;

an encapsulant that includes a first corrugated portion that corresponds to a corrugated shape of the reflector; and

a solar cell that is encapsulated in the encapsulant, wherein:

the encapsulant is fixed to the reflector and the solar cell; and

at least one of a surface of the encapsulant fixed to the reflector and a surface of the encapsulant fixed to the solar cell is provided with a second corrugated portion that has a smaller protrusion than a protrusion of the first corrugated portion.

2 . The solar cell module according to claim 1 , wherein the encapsulant is formed to satisfy the following equations:

W 2×5 <W 1

H 1 /W 1>0.3

H 2 /W 2>0.3,

where W 1 is a width of the protrusion of the first corrugated portion, H 1 is a height of the protrusion of the first corrugated portion, W 2 is a width of the protrusion of the second corrugated portion, and H 2 is a height of the protrusion of the second corrugated portion.

3 . The solar cell module according to claim 1 , wherein, the encapsulant is formed to satisfy the following equations:

W 2×5 <W 1

H 1 /W 1>0.4

H 2 /W 2>0.4,

where W 1 is a width of the protrusion of the first corrugated portion, H 1 is a height of the protrusion of the first corrugated portion, W 2 is a width of the protrusion of the second corrugated portion, and H 2 is a height of the protrusion of the second corrugated portion.

4 . The solar cell module according to claim 1 , wherein, a thickness of the encapsulant at the peak of the protrusion of the first corrugated portion is more than twice a thickness of the encapsulant on the bottom of a groove of the first corrugated portion.

5 . The solar cell module according to claim 1 , wherein the second corrugated portion is formed on a surface of the encapsulant that is fixed to the solar cell, and a surface of the reflector that is fixed to the encapsulant is provided with a third corrugated portion that has a smaller protrusion than the protrusion of the first corrugated portion.

6 . The solar cell module according to claim 5 , wherein the reflector comprises: a metal substrate; a film that is attached to the metal substrate and on which a layer of silver is deposited; and a bonding layer, which is attached to the deposited silver layer and on which the third corrugated portion is formed by transparent resin.

7 . The solar cell module according to claim 5 , wherein:

the reflector comprises a metal substrate and a bonding layer, formed from transparent resin, that is attached to the metal substrate; and

the metal substrate has a corrugated surface.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2010
From: SUGA, YOSHINORI
To: TOYOTA JIDOSHA KABUSHIKI KAISHA
Reel/Frame 024059/0959 →