Apparatus and method for controlling roller nip force
A device to provide a moment loading to one roller of a pair of nip rollers to counteract the bending moment created by a nip force between the rollers, the one roller being rotatably supported by a journal bearing at each end thereof, the device comprising a lever mechanism for imparting translational and torsional movement to the journal bearing with respect to a frame.
1. A device mounted on a frame of a printing or laminating machine to reduce uneven nip force across a pair of deflection rollers by providing a moment loading to one roller of the pair to counteract the bending moment created by a nip force between the rollers, the one roller being rotatably supported by a journal bearing at each end thereof, the device comprising a lever mechanism for imparting translational and torsional movement to the journal bearing with respect to the frame;
wherein the lever mechanism includes:
a lever arm pivotable about an axle to cause the axle to move generally perpendicularly with respect to the frame when a force is applied to a first portion of the lever arm; and
a connecting arm connecting between the axle and the journal bearing such that when the axle moves toward or away from the frame, the connecting arm pivots with respect to the journal bearing, imparting a torque to the journal bearing; and
wherein a second portion of the lever arm disposed opposite the axle from the first portion of the lever arm contacts and transmits force to the frame.
2. The device of claim 1 , further including two or more spaced apart adjustment holes disposed in the first portion of the lever atm for adjustably connecting a pull rod, such that the torque applied to the journal bearing can be adjusted by connecting the pull rod to a different one of the adjustment holes.
3. The device of claim 1 , the second portion of the lever arm further including a roller cam supported by the second portion of the lever arm, the roller cam contacting and transmitting force to the frame.
4. The device of claim 1 , further including a bracket for slidably supporting the connecting arm.
5. The device of claim 4 , wherein the bracket has a groove disposed substantially perpendicularly to the frame and a mounting arm has a mating tongue that is received into the groove.
6. A device to provide a moment loading to one roller of a pair of nip rollers to counteract the bending moment created by a nip force between the rollers, wherein the one roller is rotatably supported by a journal bearing assembly at each end thereof and the journal bearing assembly is movable with respect to a frame, the device comprising:
a mounting arm having a journal end and a lever end, the journal bearing assembly being connected to the mounting arm proximal to the journal end thereof;
a connecting arm supported by the frame to be movable in a direction substantially perpendicularly to the frame; and
a lever arm pivotable about an axle supported at one end by the connecting arm and at an opposite end by the mounting arm proximal to the lever end thereof, a roller cam being rotatably supported by a first portion of the lever arm and a pull rod being supported by a second portion of the lever arm, the first and second portions of the lever arm extending in opposite directions from the axle;
wherein when a force is applied to the pull rod in one direction, the lever arm forces the roller cam against the frame, thereby urging the lever end of the mounting arm away from the frame such that the journal end of the mounting arm imparts a torque to the journal bearing assembly to increase the nip force between the rollers.
7. The device of claim 6 , further comprising a bracket mounted to the frame, the bracket having a groove disposed substantially perpendicularly to the frame for slidably supporting a mating tongue on the connecting arm.
8. A method for providing a moment loading to a pair of nip rollers that is equal and opposite to the bending moment created by the nip force between two rollers, each roller being supported at the ends thereof by journal bearings movable with respect to a frame, the method comprising actuating a lever mechanism to apply the nip force and a torque to the journal bearings supporting a first one of the rollers, the torque causing a relative rotational movement between the journal bearing and the frame;
wherein the lever mechanism includes:
a lever arm pivotable about an axle to cause the axle to move generally perpendicularly with respect to the frame when a force is applied to a first portion of the lever arm; and
a connecting arm connecting between the axle and the journal bearing such that when the axle moves toward or away from the frame, the connecting arm pivots with respect to the journal bearing, imparting a torque to the journal bearing; and
wherein a second portion of the lever arm disposed opposite the axle from the first portion of the lever arm contacts and transmits force to the frame.