Method and drop former for producing tablets and method for producing a sulfurous fertilizer
View Patent ↗A method for producing tables made of mixtures of a plurality of materials, and a method for producing a sulfurous fertilizer. A method for producing tablets made of mixtures of a plurality of materials, particularly urea mixtures, having the following steps:—producing a liquid melt of a first material,—adding at least one further material in solid or liquid form to the melt for producing a mixture,—output of drops of the mixture onto a steel belt by means of a drop former having a rotating, perforated outer drum,—solidification of the drops of the mixture on the steel belt into tablets, wherein the at least one additional material is mixed into the liquid melt in liquid form immediately before the drop former or into the liquid melt in solid. form upstream of a two-stage heated grinding and mixing unit.
1. A method for production of tablets from mixtures of a plurality of substances comprising:
producing a liquid melt of a first substance;
adding at least one further substance in solid or liquid form to the melt to yield a mixture;
depositing drops of the mixture on to a steel belt through a drop former with a rotating, perforated outer drum; and
solidifying the drops of the mixture to tablets on the steel belt;
wherein the at least one further substance in liquid form is mixed in to the liquid melt immediately before the drop former and/or the at least one further substance in solid form is mixed in to the liquid melt upstream of a heated grinding and mixing unit; and
wherein the mixture within the drop former is agitated up to immediately before a discharge of the mixture through nozzles and openings of the rotating, perforated outer drum by an agitator extending within the drop former.
2. The method according to claim 1 , wherein the first substance is urea and the at least one further substance is ammonium sulfate, nitrogen, phosphorous, potassium, sulfur or wax.
3. The method according to claim 2 , wherein the ammonium sulfate, nitrogen, phosphorous, potassium, sulfur, wax, and/or mixtures of these substances are mixed to form the mixture.
4. The method according to claim 2 , wherein the mixture contains at least 30% urea.
5. The method according to claim 2 , wherein the mixture contains between 5% and 20% sulfur.
6. The method according to claim 2 , wherein the mixture contains between 20% and 60% ammonium sulfate.
7. The method according to claim 2 , wherein the mixture contains between 2% and 5% wax, zinc or other additives.
8. The method according to claim 1 , wherein the mixture is subjected to ultrasonic sound immediately upstream of, or within, the drop former.
9. The method according to claim 8 , wherein the mixture is subjected to ultrasonic sound within a feed channel of the drop former that lies immediately upstream of the rotating, perforated outer drum or within the rotating, perforated outer drum.
10. The method according to claim 1 , wherein the mixture is agitated within a feed channel of the drop former, which is arranged within the rotating, perforated outer drum.
11. The method according to claim 1 , wherein the mixture within the drop former and piping leading to the drop former are heated for the first substance and the at least one further substance.
12. The method according to claim 1 , wherein pumps and/or the grinding and mixing unit lie upstream of the drop former and are heated.