IP Library › Granted Patent US 8,352,197
Granted Patent B2
US 8,352,197 · App. 12/743,810 · Granted Jan 8, 2013

Method and arrangement for monitoring and presenting the status of an electrolytic process in an electrolytic cell

Assignee: Outotec Oyj
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Quick Facts
Patent No.
US 8,352,197
App. No.
12/743,810
Granted
Jan 8, 2013
Kind
B2
Abstract

The invention relates to an arrangement and method for monitoring and presenting the status of an electrolytic process in an electrolytic cell ( 1 ). The arrangement is characterized by a return channel arrangement ( 8 ) for transmitting status information, established by the data processing means ( 7 ) of a data processing device ( 6 ) and describing the status of the electrolytic process in the electrolytic cell ( 1 ), from the data processing device ( 6 ) to an indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ). The indicator device ( 9 ) comprises first presentation means ( 10 ) for presenting the status information established by the data processing means ( 7 ) of the data processing device ( 6 ) and describing the status of the electrolytic process in the electrolytic cell ( 1 ). The indicator device ( 9 ) is arranged to receive the status information established by the data processing means ( 7 ) of the data processing device ( 6 ) and to present said status information established by the data processing means ( 7 ) of the data processing device ( 6 ) describing the status of the electrolytic process in the electrolytic cell ( 1 ) by the first presentation means ( 10 ).

Claims (93)

1. An arrangement for monitoring and presenting the status of an electrolytic process such as an metal electrorefining process or an metal electrowinning process in an electrolytic cell ( 1 ), said arrangement comprising

at least one sensor ( 3 ) arranged in connection with the electrolytic cell ( 1 ) for regularly and repeatedly measuring at least one process parameter of the electrolytic process,

a data processing device ( 6 ) comprising data processing means ( 7 ) for interpreting the process parameters, regularly and repeatedly measured by the sensor ( 3 ), and for establishing status information describing the status of the electrolytic process in the electrolytic cell ( 1 ) by utilizing the process parameters regularly and repeatedly measured by the sensor ( 3 ),

a process parameter transmission system ( 16 ) for transmitting the process parameters, regularly and repeatedly measured by the sensor ( 3 ), from the sensor ( 3 ) to the data processing device ( 6 ), and

an indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ) for indicating the status of the electrolytic process in the electrolytic cell ( 1 ),

characterized

by a return channel arrangement ( 8 ) for transmitting the status information describing the status of the electrolytic process in the electrolytic cell ( 1 ), established by the data processing means ( 7 ) of the data processing device ( 6 ), from the data processing device ( 6 ) to the indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ),

and in that the indicator device ( 9 ) comprises presentation means ( 10 ) for presenting the status information describing the status of the electrolytic process in the electrolytic cell ( 1 ), established by the data processing means ( 7 ) of the data processing device ( 6 ),

in that the indicator device ( 9 ) is arranged to receive the status information established by the data processing means ( 7 ) of the data processing device ( 6 ) and to present the status information describing the status of the electrolytic process in the electrolytic cell ( 1 ), established by the data processing means ( 7 ) of the data processing device ( 6 ), with the presentation means ( 10 )

in that the process parameter transmission system ( 16 ) comprises

a first electronic device ( 2 ), which is in communication with at least one sensor ( 3 ) for receiving process parameters from at least one sensor ( 3 ), and which is arranged to transmit process parameters, and

a second electronic device ( 5 ), which is in communication with several first electronic devices ( 2 ) for receiving process parameters from several first electronic devices ( 2 ), and which is arranged to transmit process parameters to the data processing device ( 6 ), and

in that the indicator device ( 9 ) is a cell specific indicator device that is configured to present only the status of the electrolytic cell ( 1 ) in connection which the indicator device ( 9 ) is arranged.

2. An arrangement according to claim 1 , characterized in that

the data processing means ( 7 ) of the data processing device ( 6 ) are arranged to calculate the difference of a process parameter measured by the sensor ( 3 ) and a predetermined and/or calculated theoretical process parameter, and to establish a difference trend,

the data processing means ( 7 ) of the data processing device ( 6 ) are arranged to examine the difference and the difference trend by utilizing a mathematical model, and to establish an interpretation of the difference and the difference trend, and that

the data processing means ( 7 ) of the data processing device ( 6 ) are arranged to establish status information describing the status of the electrolytic process in the electrolytic cell ( 1 ), on the basis of the interpretation of the difference and the difference trend, by utilizing a fuzzy and/or a logic inference algorithm.

3. An arrangement according to claim 1 , characterized in that the indicator device ( 9 ) comprises presentation means ( 10 ) for visually presenting the status information describing the electrolytic process in the electrolytic cell ( 1 ).

4. An arrangement according to claim 1 , characterized in that the indicator device ( 9 ) comprises presentation means ( 10 ) for presenting the status information describing the electrolytic process in the electrolytic cell ( 1 ) by a sound signal or sound signals.

5. An arrangement according to claim 1 , characterized in that the presentation means ( 10 ) of the indicator device ( 9 ) are arranged to present a signal dependent on the level of the status information.

6. An arrangement according to claim 1 , characterized in that

the data processing device ( 6 ) is arranged to transmit, along with the status information, to the indicator device ( 9 ) additional information indicating to which part of the electrolytic process, such as cell voltage, electrolyte temperature, electrolytic cell circulation or electrolyte composition, the status information is related, and that

the indicator device ( 9 ) comprises, preferably but not necessarily, presentation means for said additional information for presenting said additional information either visually or by a sound signal, together with the status information.

7. An arrangement according to claim 1 , characterized in that

the first electronic device ( 2 ) or the second electronic device ( 5 ) is arranged to add positioning data to the process parameter, said positioning data indicating the location of the electrolytic cell ( 1 ), and that

the positioning data is used in the return channel arrangement ( 8 ) for transmitting the status information describing the electrolytic process in the electrolytic cell ( 1 ) from the data processing device ( 6 ) to an indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ).

8. An arrangement according to claim 1 , characterized in that

the data processing means ( 7 ) of the data processing device ( 6 ) are arranged to establish longer time-span condition information of the electrolytic cell ( 1 ) on the basis of the established status information, measurement parameters and a fuzzy and/or a logic inference algorithm,

the return channel arrangement ( 8 ) is arranged to transmit the condition information established by the data processing means ( 7 ) of the data processing device ( 6 ) to the indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ),

the indicator device ( 9 ) comprises means for presenting the condition information established by the data processing device ( 6 ), and that

the indicator device ( 9 ) is arranged to receive the condition information established by the data processing device ( 6 ) and to present the condition information established by the data processing device ( 6 ).

9. An arrangement according to claim 1 , characterized in that the process parameter transmission system ( 16 ) comprises

a first electronic device ( 2 ), which is in communication with at least one sensor ( 3 ) for receiving process parameters from at least one sensor ( 3 ), and which is arranged to transmit process parameters,

a second electronic device ( 5 ), which is in communication with at least one first electronic device ( 2 ) for receiving process parameters from at least one first electronic device ( 2 ), and which is arranged to transmit process parameters, and

a third electronic device ( 15 ), which is in communication with at least one second electronic device ( 5 ) for receiving process parameters from at least one second electronic device ( 15 ), and which is arranged to transmit process parameters to the data processing device ( 6 ).

10. An arrangement according to claim 1 , characterized in that the indicator device ( 9 ) is fixedly or releasably attached to the electrolytic cell ( 1 ) or integrated into the electrolytic cell ( 1 ).

11. An arrangement according to claim 8 , characterized in that the indicator device ( 9 ) comprises second presentation means ( 11 ) for visually presenting the condition information.

12. An arrangement according to claim 8 , characterized in that the indicator device ( 9 ) comprises second presentation means ( 11 ) for presenting the condition information as a sound signal or sound signals.

13. And arrangement according to claim 8 , characterized in that the second presentation means ( 11 ) of the indicator device ( 9 ) are arranged to give a signal dependent on the level of the condition information.

14. An arrangement according to claim 8 , characterized in that

the data processing device ( 6 ) is arranged to transmit, along with the condition information, to the indicator device ( 9 ) additional information indicating to which part of the electrolytic process, such as cell voltage, electrolyte temperature, electrolytic cell circulation or electrolyte composition, the condition information is related, and that

the indicator device ( 9 ) comprises presentation means for presenting said additional information.

15. An arrangement according to claim 8 , characterized in that

the sensor ( 3 ) or the first electronic device ( 2 ) is arranged to add positioning data to the process parameter, said data indicating the location of the electrolytic cell ( 1 ), and that

the positioning data is used in the return channel arrangement ( 8 ) for transmitting the status information describing the electrolytic process in the electrolytic cell ( 1 ) from the data processing device ( 6 ) to the indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ).

16. A method for monitoring and presenting the status of an electrolytic process such as an metal electrorefining process or an metal electrowinning process in an electrolytic cell ( 1 ), in which method

at least one process parameter is regularly and repeatedly measured by at least one sensor ( 3 ) arranged in the electrolytic cell ( 1 ),

process parameters are transmitted from the sensor ( 3 ) to a data processing device ( 6 ), and process parameters are received in the data processing device ( 6 ),

process parameters are interpreted by the data processing device ( 6 ), and there is established status information describing the status of the electrolytic process in the electrolytic cell ( 1 ) by utilizing the process parameters,

characterized

in that in connection with the electrolytic cell ( 1 ), there is arranged an indicator device ( 9 ) that comprises presentation means ( 10 ) means for presenting the status information established by the data processing device ( 6 ),

in that the status information established by the data processing device ( 6 ) is transmitted from the data processing device ( 6 ) to the indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ), and that

in that the status information established by the data processing device ( 6 ) is received in the indicator device ( 9 ), and the status information is presented by the indicator device ( 9 )

in that process parameters are transmitted from the sensor ( 3 ) to a first electronic

in that process parameters are transmitted from several first electronic devices ( 2 ) to a second electronic device ( 5 ), and process parameters are received in the second electronic device ( 5 ),

in that process parameters are transmitted from the second electronic device ( 5 ) to the data processing device ( 6 ), and

in that the indicator device ( 9 ) is arranged as cell specific indicator device that is configured to present only the status of the electrolytic cell ( 1 ) in connection which the indicator device ( 9 ) is arranged.

17. A method according to claim 16 , characterized in that

by means of the data processing means ( 7 ) of the data processing device ( 6 ), there is calculated the difference of the process parameter measured by the sensor ( 3 ) and a predetermined and/or calculated theoretical process parameter, and there is established a difference trend,

by means of the data processing means ( 7 ) of the data processing device ( 6 ), the difference and the difference trend are interpreted by using a mathematical model,

by means of the data processing means ( 7 ) of the data processing device ( 6 ), there is established an interpretation of the difference and the difference trend, and that

by means of the data processing means ( 7 ) of the data processing device ( 6 ), there is established status information describing the electrolytic process in the electrolytic cell ( 1 ) by means of a fuzzy and/or a logic inference algorithm.

18. A method according to claim 16 , characterized in that the status information is presented visually by the indicator device ( 9 ).

19. A method according to claim 16 , characterized in that the status information is presented by the indicator device ( 9 ) as a sound signal or sound signals.

20. A method according to claim 16 , characterized in that the status information is presented by the presentation means ( 10 ) of the indicator device ( 9 ) in different ways, depending on the status information.

21. A method according to claim 16 , characterized in that

along with the status information, the data processing device ( 6 ) transmits to the indicator device ( 9 ) additional information indicating to which part of the electrolytic process, such as cell voltage, electrolyte temperature, electrolytic cell circulation or electrolyte composition, the status information is related, and that

in connection with the electrolytic cell ( 1 ), there is arranged an indicator device ( 9 ) that comprises means for indicating the additional information,

the additional information is presented in the indicator device ( 9 ) together with the status information.

22. A method according to claim 16 , characterized in that

to the process parameters to be transmitted to the data processing device ( 6 ), there is added positioning data indicating the location of through electrolytic cell ( 1 ), and

the positioning data is used in transmitting the status information describing the electrolytic process in the electrolytic cell ( 1 ) and in routing the status information to an indicator device ( 9 ) arranged in connection with the electrolytic cell (I).

23. A method according to claim 16 , characterized in that

by means of the data processing means ( 7 ) of the data processing device ( 6 ), there is established a longer time-span condition information of the electrolytic cell ( 1 ) on the basis of the established status information, process parameters and a fuzzy and/or a logic inference algorithm,

in connection with the electrolytic cell ( 1 ), there is arranged an indicator device ( 9 ) that comprises means for indicating the condition information established by the data processing device ( 6 ),

the condition information established by the data processing means ( 7 ) of the data processing device ( 6 ) is transmitted to the indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ),

the condition information established by the data processing device ( 6 ) is received by the indicator device ( 9 ), and the condition information of the electrolytic cell ( 1 ) is indicated by the indicator device ( 9 ).

24. A method according to claim 23 , characterized in that the condition information is presented visually in the indicator device ( 9 ).

25. A method according to claim 23 , characterized in that the condition information is presented by the indicator device ( 9 ) as a sound signal or sound signals.

26. A method according to claim 23 , characterized in that the condition information is presented by the presentation means ( 10 ) of the indicator device ( 9 ) in different ways, depending on the status information.

27. A method according to claim 23 , characterized in that

along with the condition information, the data processing device ( 6 ) transmits to the indicator device ( 9 ) additional information indicating to which part of the electrolytic process, such as cell voltage, electrolyte temperature, electrolytic cell circulation or electrolyte composition, the condition information is related, and that

in connection with the electrolytic cell ( 1 ), there is arranged an indicator device ( 9 ) that comprises means for indicating the additional information,

the additional information is indicated in the indicator device ( 9 ) together with the condition information.

28. A method according to claim 23 , characterized in that

to the process parameters to be transmitted to the data processing device ( 6 ), there is added positioning data indicating the location of the electrolytic cell ( 1 ), and

the positioning data is used in transmitting the condition information describing the electrolytic process in the electrolytic cell ( 1 ) and in routing the condition information to an indicator device ( 9 ) arranged in connection with the electrolytic cell ( 1 ).

29. A method according to claim 23 , characterized in that

process parameters are transmitted from a sensor ( 3 ) to a first electronic device ( 2 ), and process parameters are received in the first electronic device ( 2 ),

process parameters are transmitted from the first electronic device ( 2 ) to a second electronic device ( 5 ), and process parameters are received in the second electronic device ( 5 ),

process parameters are transmitted from the second electronic device ( 5 ) to a third electronic device ( 15 ), and process parameters are received in a third electronic device ( 15 ), and that

process parameters are transmitted from the second electronic device ( 5 ) to a data processing device ( 6 ).

30. A method according to claim 23 , characterized in that the indicator device ( 9 ) is arranged fixedly or releasably to the electrolytic cell ( 1 ) or integrated into the electrolytic cell ( 1 ).

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 4, 2010
From: MALINEN, JYRKI
To: OUTOTEC OYJ
Reel/Frame 025317/0534 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2010
From: RANTALA, ARI; NORLUND, LAURI
To: OUTOTEC OYJ
Reel/Frame 025147/0953 →
Priority Claims (1)
FI 20075860 · Nov 30, 2007 · national
Continuity (1)
Related Publication 20110054802A1 · Mar 3, 2011