IP Library Granted Patent US 8,076,194
Granted Patent B2
US 8,076,194 · App. 12/781,826 · Granted Dec 13, 2011

Method of fabricating metal oxide semiconductor transistor

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Quick Facts
Patent No.
US 8,076,194
App. No.
12/781,826
Granted
Dec 13, 2011
Kind
B2
Abstract

A method of fabricating a MOS transistor is disclosed. The method includes the steps of: providing a semiconductor substrate; forming at least a gate on the semiconductor substrate; forming a protective layer on the semiconductor substrate, and the protective layer covering the surface of the gate; forming at least a recess within the semiconductor substrate adjacent to the gate; forming an epitaxial layer in the recess, wherein the top surface of the epitaxial layer is above the surface of the semiconductor substrate; and forming a spacer on the sidewall of the gate and on a portion of the epitaxial layer, wherein a contact surface of the epitaxial layer and the spacer is above the surface of the semiconductor substrate.

Claims (46)

1. A method of fabricating a MOS transistor, comprising:

providing a semiconductor substrate;

forming at least a gate on the semiconductor substrate;

forming a protective layer on the semiconductor substrate, and the protective layer covering the surface of the gate;

forming at least a recess within the semiconductor substrate adjacent to the gate;

forming an epitaxial layer in the recess, wherein the top surface of the epitaxial layer is above the surface of the semiconductor substrate; and

forming a spacer on the sidewall of the gate and on a portion of the epitaxial layer wherein a contact surface of the epitaxial layer and the spacer is above the surface of the semiconductor substrate.

2. The method of claim 1 , further comprising a step of removing the protective layer after forming the epitaxial layer in the recess.

3. The method of claim 1 , wherein the protective layer comprises silicon nitride.

4. The method of claim 3 , wherein the protective layer has a thickness of about 150 to 250 angstroms.

5. The method of claim 1 , wherein the spacer further comprises an oxide liner and a nitride spacer.

6. The method of claim 1 , wherein the spacer further comprises an offset spacer, positioned between the gate and the spacer.

7. The method of claim 1 , further comprising a step of forming a source/drain region within the semiconductor substrate adjacent to the gate after forming the spacer.

8. The method of claim 1 , further comprising a step of forming a lightly doped region within the semiconductor substrate adjacent to the gate.

9. The method of claim 1 , further comprising:

forming a lightly doped region in the semiconductor substrate adjacent to the gate after forming the epitaxial layer;

forming the spacer on the sidewall of the gate and on the portion of the epitaxial layer after forming the lightly doped region; and

forming a source/drain region in the semiconductor substrate adjacent to the spacer.

10. A method of fabricating a CMOS transistor, comprising:

providing a semiconductor substrate having at least a first conductive transistor area for fabricating first conductive transistors and at least a second conductive transistor area for fabricating second conductive transistors, and an isolation structure between the first conductive transistor area and the second conductive transistor area;

forming a gate on the first conductive transistor area and on the second conductive transistor area respectively;

forming a first protective layer on the semiconductor substrate, and the first protective layer covering the surface of each gate;

forming at least a first recess within the semiconductor substrate adjacent to the gate in the first conductive transistor area;

forming a first epitaxial layer in the first recess, wherein the top surface of the first epitaxial layer is above the surface of the semiconductor substrate; and

forming a spacer on the sidewall of each gate and at least on a portion of the first epitaxial layer, wherein a contact surface of the first epitaxial layer and the spacer is above the surface of the semiconductor substrate.

11. The method of claim 10 , further comprising a step of forming a first ion lightly doped region within the semiconductor substrate adjacent to the gate in the first conductive transistor area.

12. The method of claim 10 , wherein the first protective layer comprises silicon nitride.

13. The method of claim 10 , wherein the first protective layer has a thickness of about 150 to 250 angstroms.

14. The method of claim 10 , wherein each spacer further comprises an oxide liner and a nitride spacer.

15. The method of claim 10 , wherein each spacer further comprises an offset spacer, positioned between each gate and each spacer.

16. The method of claim 10 , further comprising a step of removing the first protective layer after forming the first epitaxial layer in the first recess.

17. The method of claim 16 , after removing the first protective layer, the method further comprising:

forming a second protective layer on the semiconductor substrate, and the second protective layer covering the surface of each gate;

forming at least a second recess within the semiconductor substrate adjacent to the gate in the second conductive transistor area;

forming a second epitaxial layer in the second recess;

removing the second protective layer; and

forming a second ion lightly doped region within the semiconductor substrate adjacent to the gate in the second conductive transistor area before forming the spacer.

18. The method of claim 17 , wherein the second protective layer comprises silicon nitride.

19. The method of claim 18 , wherein the second protective layer has a thickness of about 150 to 250 angstroms.

20. The method of claim 10 , after forming the first epitaxial layer, the method further comprising:

forming at least a second recess within the semiconductor substrate adjacent to the gate in the second conductive transistor area;

forming a second epitaxial layer in the second recess;

removing the first protective layer; and

forming a second ion lightly doped region within the semiconductor substrate adjacent to the gate in the second conductive transistor area before forming the spacer.

21. The method of claim 10 , wherein the first conductive transistors comprise PMOS transistors and the second conductive transistors comprise NMOS transistors.

22. The method of claim 10 , wherein the first conductive transistors comprise NMOS transistors and the second conductive transistors comprise PMOS transistors.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 26, 2021
From: UNITED MICROELECTRONICS CORPORATION
To: MARLIN SEMICONDUCTOR LIMITED
Reel/Frame 056991/0292 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2010
From: TSENG, CHU-YIN; HSU, SHIH-CHIEH; WU, CHIH-CHIANG; TING, SHYH-FANN; CHENG, PO-LUN; CHEN, HSUAN-HSU
To: UNITED MICROELECTRONICS CORP.
Reel/Frame 024398/0400 →