IP Library Granted Patent US 8,596,001
Granted Patent B2
US 8,596,001 · App. 12/784,962 · Granted Dec 3, 2013

Safety surfacing tile

Inventors: Terry Chandler Harris (Ranger, GA); Jennifer Quinn Harris (Ranger, GA); Nathan Warren Lomax (Ranger, GA)
Assignee: Rubber Designs, LLC
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Quick Facts
Patent No.
US 8,596,001
App. No.
12/784,962
Granted
Dec 3, 2013
Kind
B2
Abstract

One embodiment of a safety surfacing tile comprises a top surface; a plurality of series of first members supporting the top surface and extending continuously across a transverse length of the safety surfacing tile; a plurality of series of second members supporting the top surface and extending continuously across a length of the safety surfacing tile perpendicular to the transverse length; and a grid of voids formed by the intersecting first and second members on an underside of the top surface, wherein the grid of voids absorbs impact energy from an object impacting the top surface.

Claims (30)

1. A safety surfacing tile comprising:

a top surface;

a plurality of series of first members supporting the top surface and extending continuously across a transverse length of the safety surfacing tile from one side to an opposite side, a first member being separated from an adjacent first member by a predetermined distance, the plurality of series of first members configured to continuously contact an underlying surface along the transverse length when the safety surfacing tile is positioned on the underlying surface;

a plurality of series of second members supporting the top surface and extending continuously across a length of the safety surfacing tile from one side to an opposite side perpendicular to the transverse length, the plurality of series of the second members adapted to continuously contact the underlying surface in a direction perpendicular to the transverse length when the safety surfacing tile is positioned on the underlying surface, the plurality of series of second members intersecting the plurality of series of first members; and

a grid of voids formed by the intersecting first and second members on an underside of the top surface, wherein the grid of voids absorbs impact energy from an object impacting the top surface,

wherein the first member comprises a passageway allowing water to flow from one of the voids partially formed by the first member to an adjacent void partially formed by the first member.

2. The tile of claim 1 , wherein the first members have a continual rectangular prismoid shape.

3. The tile of claim 2 , wherein the rectangular prismoid shape has two similarly oriented rectangular bases, two similarly oriented side faces, and two similarly oriented end faces, wherein the rectangular bases comprise a bottom base and a top base, the top base being wider than the bottom base.

4. The tile of claim 1 , wherein the tile including the first and second members is comprised of solid resilient rubber.

5. The tile of claim 4 , wherein the solid resilient rubber is permeable to water.

6. The tile of claim 5 , wherein the grid of voids provides at least one channel allowing the water to flow away from a perimeter of the tile.

7. The tile of claim 1 , further comprising:

a locking mechanism positioned on a perimeter of the tile, wherein the locking mechanism comprises at least one interlocking tab extending away from at least one side of the tile.

8. The tile of claim 7 , wherein the at least one interlocking tab comprises two interlocking tabs having grooves extending upwards on two first adjacent sides and two interlocking tabs having grooves extending downwards on two second adjacent sides opposing the two first adjacent sides.

9. The tile of claim 1 , wherein upon impact the top surface is capable of being temporarily deformed into at least one void of the grid of voids.

10. The tile of claim 9 , wherein the tile has predictable characteristics in relation to absorption of impact energy applied to the top surface.

11. The tile of claim 10 , wherein length and width of the safety surfacing tile is substantially 24 inches squared and a thickness of the safety surfacing tile is substantially 3 inches and a Critical Fall Height of the safety surfacing tile is substantially 7 feet in accordance with testing standards defined by American Society for Test Methods (ASTM) F1292-04.

12. The tile of claim 10 , wherein length and width of the tile is substantially 24 inches squared and a thickness of the safety surfacing tile is substantially 3.25 inches and a Critical Fall Height of the safety surfacing tile is substantially 10 feet in accordance with testing standards defined by American Society for Test Methods (ASTM) F1292-04.

13. The tile of claim 1 , wherein length and width of the tile is 24 inches squared and the plurality of series of first members comprise at least 6 first members.

14. The tile of claim 13 , wherein the plurality of series of second members comprises at least 2 second members.

15. The tile of claim 3 , wherein the plurality of series of second members have a continual rectangular cuboid shape having six flat rectangular sides.

16. The tile of claim 1 , comprising:

a length of substantially 24 inches;

a width of substantially 24 inches;

a thickness of substantially 3 inches;

a height of substantially 2 inches for the first members measured from a valley between respective first members to the apex of the respective first members; and

a height of substantially 2 inches for the second members measured from a valley between respective second members to the apex of the respective second members.

17. The tile of claim 16 , wherein a length of the first members responsible for forming an individual void is substantially 4.5 inches and a width of the second members responsible for forming an individual void is substantially 2 inches.

18. The tile of claim 17 , wherein a shape of the voids has a wide base measuring substantially 4.5 inches long and 2 inches wide and has a depth of 2 inches; the width of the narrow base of the first members having a rectangular prismoid shape is substantially 0.5 inches and its length is 4.5 inches; and a length of the sloping side of the prismoid shape is substantially 2.25 inches.

19. The tile of claim 18 , wherein a shape of the first members share the same dimensions as the shape of the voids.

Assignments (8)
RELEASE OF SECOND LIEN SECURITY AGREEMENT Recorded Aug 26, 2023
From: GOLDMAN SACHS BANK USA, AS COLLATERAL AGENT
To: RUBBER DESIGNS, LLC
Reel/Frame 064729/0592 →
SECURITY INTEREST Recorded Dec 4, 2018
From: RUBBER DESIGNS, LLC
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 047664/0880 →
SECURITY INTEREST Recorded Dec 4, 2018
From: RUBBER DESIGNS, LLC
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 047664/0894 →
SECURITY INTEREST Recorded Dec 4, 2018
From: RUBBER DESIGNS, LLC
To: GOLDMAN SACHS BANK USA, AS ADMINISTRATIVE AGENT
Reel/Frame 047664/0905 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2018
From: RUBBER DESIGNS LLC
To: PLAYCORE ACQUISITION SUB VI, LLC
Reel/Frame 047168/0823 →
CHANGE OF NAME Recorded Oct 15, 2018
From: PLAYCORE ACQUISITION SUB VI, LLC
To: RUBBER DESIGNS, LLC
Reel/Frame 047169/0085 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 1, 2018
From: RUBBER WHOLESALERS, INC.
To: RUBBER DESIGNS, LLC
Reel/Frame 047020/0559 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 29, 2010
From: HARRIS, TERRY CHANDLER; HARRIS, JENNIFER QUINN; LOMAX, NATHAN WARREN
To: RUBBER WHOLESALERS, INC.
Reel/Frame 024761/0601 →
Continuity (2)
Provisional Application 61180278 · May 21, 2009
Related Publication 20100293877A1 · Nov 25, 2010