IP Library Granted Patent US 8,376,661
Granted Patent B2
US 8,376,661 · App. 12/785,321 · Granted Feb 19, 2013

System and method for increasing roadway width incorporating a reverse oriented retaining wall and soil nail supports

Inventors: Robert K. Barrett (Grand Junction, CO); Albert C. Ruckman (Palisade, CO); Timothy Allen Ruckman (Phoenix, AZ); Colby Barrett (Grand Junction, CO); Cameron Lobato (Grand Junction, CO); Nathan Beard (Fruita, CO)
Assignee: R&B Leasing, LLC
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Quick Facts
Patent No.
US 8,376,661
App. No.
12/785,321
Granted
Feb 19, 2013
Kind
B2
Abstract

A system and method are provided for increasing the width of an existing roadway. The system incorporates a reverse-oriented retaining wall and soil nail supports. The retaining wall is formed by a first set of soil nails, wire mesh material, and one or more geotextile material layers. An alternate embodiment forms the retaining wall with a plurality of concrete blocks stacked and spaced to form a block wall. The blocks are mounted over the first set of nails and can be filled with mortar. Backfill material fills a gap between the existing sloping surface and the retaining wall. A second set of soil nails can be provided for additional subsurface support. An upper surface of the backfill material can be paved to form the extended roadway width.

Claims (106)

1. A retaining wall system constructed on a sloping surface having a sloping grade extending in a first direction away from a roadbed, the retaining wall system comprising:

a first plurality of soil nails having first ends embedded in the sloping surface, and having second exposed ends extending away from the sloping surface;

a wire mesh material placed over the first plurality of soil nails and secured thereto;

a geotextile material placed over the wire mesh material and secured thereto;

a second plurality of soil nails having first ends embedded in the sloping surface and having second exposed ends extending away from the sloping surface;

the first plurality of soil nails extending at a first reverse angle as measured from a vertical line;

the second plurality of soil nails extending at a second angle and extending more horizontally as compared to the first plurality of soil nails;

backfill material filling a gap between the sloping surface and the geotextile material; and

wherein the backfill material has one side thereof abutting a lateral edge of the roadbed and a road surface placed over the backfill material thereby creating a lateral roadway extension.

2. A system, as claimed in claim 1 , further including:

a plurality of shear resisting dowels each having a first end secured in the sloping surface, and having a second end extending into the backfill material.

3. A system as claimed in claim 1 , further including:

a treatment applied to exposed surfaces of the first plurality of soil nails, wire mesh material, and geotextile materials, the surface treatment including at least one of concrete, plaster, stain, and paint.

4. A system, as claimed in claim 1 , further including:

a longitudinal waler positioned adjacent to the exposed ends of the first and second plurality of soil nails and secured to the exposed ends of the first plurality of soil nails.

5. A system, as claimed in claim 1 , wherein:

at least one of the first and second plurality of soil nails includes two sections interconnected by a coupler.

6. A system, as claimed in claim 1 , wherein:

at least one of the first and second plurality of soil nails includes a tubular outer member, an inner member, and a centering feature disposed in the outer member for concentrically spacing the inner member within the outer tubular member.

7. A system, as claimed in claim 1 , wherein:

the first plurality of soil nails extend at the first reverse angle that substantially defines the shape of an exterior exposed surface of the retaining wall.

8. A system, as claimed in claim 1 , further including:

at least one bearing plate secured to a soil nail of the first or second plurality of soil nails.

9. A system, as claimed in claim 1 , further including:

a roadway barrier mounted to an upper surface of the roadway extension.

10. A system, as claimed in claim 1 , further including:

a laterally extending waler extending perpendicular to the first plurality of soil nails, and a third plurality of soil nails extending laterally with the lateral waler, the third plurality of soil nails having first ends embedded in the sloping surface and having second upper ends secured to the laterally extending waler.

11. A system, as claimed in claim 1 , further including:

a longitudinal waler positioned adjacent to the exposed ends of the first and second plurality of soil nails and secured to the exposed ends of the first plurality of soil nails;

at least one lateral waler extending laterally as compared to the first plurality of soil nails; and

a third plurality of soil nails extending laterally with the lateral waler, and the third plurality of soil nails having exposed upper ends secured to the lateral waler, the lateral waler having one end which is secured to an end of the longitudinal waler.

12. A method of increasing roadway width of an existing road, the method comprising:

installing a first plurality of soil nails spaced apart from a lateral side of the roadway, the first plurality of soil nails extending at a reverse angle with respect to a vertical line and secured in a sloping surface adjacent to the roadway;

installing a second plurality of soil nails in the sloping surface and extending at a more horizontal angle as compared to the reverse angle of the first plurality of soil nails;

securing a wire mesh material to the first plurality of soil nails;

securing at least one layer of geotextile material over the wire mesh material; and

filling a gap between the sloping surface and an exterior wall formed by the wire mesh material and the geotextile material, the backfill material having an upper surface that is at substantially the same elevation as the existing road, and a width of the upper surface defining a lateral roadway extension.

13. A method, as claimed in claim 12 , further including:

a longitudinal waler extending substantially horizontal and secured to exposed ends of the first or second plurality of soil nails.

14. A method, as claimed in claim 12 , further including:

applying a surface treatment to exposed surfaces of at least one of the first plurality of soil nails, wire mesh material, and geotextile material, the surface treatment including one at least of concrete, plaster, stain, and paint.

15. A method, as claimed in claim 12 , further including:

extending a length of at least one soil nail of the first or second plurality of soil nails by providing an additional length of the soil nail, and a coupler for interconnecting an end of the additional length to an end of the soil nail to be lengthened.

16. A method, as claimed in claim 12 , further including:

installing a plurality of dowels in the sloping surface and each having exposed ends that extend into the backfill material.

17. A method, as claimed in claim 12 , wherein:

the backfill material forms a V-shape when viewing from a vertical cross-section.

18. A method, as claimed in claim 12 , further including:

installing at least one lateral waler and a third plurality of soil nails extending laterally and perpendicular to the first plurality of soil nails.

19. A retaining wall system; comprising:

a first plurality of soil nails having first ends embedded in a sloping surface and having second exposed ends extending away from the sloping surface, wherein the sloping surface has a grade extending in a first direction away from an existing roadbed;

a geotextile material secured to said first plurality of soil nails; and

backfill material filling a gap between the sloping surface and the geotextile material, wherein the backfill material has one side thereof abutting a lateral edge of the existing roadbed, wherein the backfill material has an upper surface that is at substantially the same elevation as the existing roadbed and a width of said upper surface defining a lateral roadway extension.

20. A system, as claimed in claim 19 , wherein the first plurality of soil nails extend at a reverse angle as measured from a vertical line.

21. A system, as claimed in claim 20 , further comprising:

a second plurality of soil nails having first ends embedded in the sloping surface and having second exposed ends extending away from the sloping surface, wherein the second plurality of soil nails extend at a second angle that is more horizontal as compared to the first plurality of soil nails.

22. A system, as claimed in claim 21 , wherein:

at least one of the first and second plurality of soil nails includes a tubular outer member, an inner member, and a centering feature disposed in the outer member for concentrically spacing the inner member within the outer member.

23. A system, as claimed in claim 21 , further including:

a longitudinal waler positioned adjacent to the exposed ends of at least one of the first and second plurality of soil nails and secured to the exposed ends of the first plurality of soil nails; and

at least one lateral waler extending laterally as compared to the first plurality of soils nails; and

a third plurality of soil nails extending laterally with the lateral waler, the third plurality of soil nails having exposed upper ends secured to the lateral waler, the lateral waler having one end which is secured to an end of said longitudinal waler.

24. A system, as claimed in claim 19 , further including:

a road bed surface placed over said backfill material thereby creating a lateral roadway extension.

25. A system, as claimed in claim 19 , further including:

a wire mesh material positioned between the first plurality of soil nails and the geotextile material and secured thereto.

26. A system, as claimed in claim 19 , further including:

a treatment applied to exposed surfaces of the first plurality of soil nails and the geotextile materials, the surface treatment including at least one of concrete, plaster, stain, and paint.

27. A system, as claimed in claim 19 , further including:

a plurality of shear resisting dowels each having a first end secured in the sloping surface and having a second end extending into the backfill material.

28. A retaining wall system constructed on a sloping surface having a sloping grade extending in a first direction away from a roadbed, the retaining wall system comprising:

a first plurality of soil nails having first ends embedded in the sloping surface, and having second exposed ends extending away from the sloping surface;

a plurality of blocks placed over the first plurality of soil nails and stacked on one another forming a block wall;

a second plurality of soil nails having first ends embedded in the sloping surface and having second exposed ends extending away from the sloping surface;

the first plurality of soil nails extending at a first reverse angle as measured from a vertical line;

the second plurality of soil nails extending at a second angle and extending more horizontally as compared to the first plurality of soil nails;

backfill material filling a gap between the sloping surface and the block wall; and

wherein the backfill material has one side thereof abutting a lateral edge of the roadbed and a road surface placed over the backfill material thereby creating a lateral roadway extension.

29. A system, as claimed in claim 28 , further including:

a plurality of shear resisting dowels each having a first end secured in the sloping surface, and having a second end extending into the backfill material.

30. A system, as claimed in claim 28 , further including:

at least one length of rebar extending parallel to the direction of the roadway adjacent to the exposed ends of the first and second plurality of soil nails and secured to at least one of the exposed ends of the first and second soil nails.

31. A system, as claimed in claim 28 , further including:

a plurality of bearing plates connected to corresponding exposed ends of said second set of soil nails.

32. A method of increasing roadway width of an existing road, the method comprising:

installing a first plurality of soil nails spaced apart from a lateral side of the roadway, the first plurality of soil nails extending at a reverse angle with respect to a vertical line and secured in a sloping surface adjacent to the roadway;

installing a second plurality of soil nails in the sloping surface and extending at a more horizontal angle as compared to the reverse angle of the first plurality of soil nails;

proving a plurality of blocks and mounting the blocks over the first plurality of soil nails forming a block wall; and

filling a gap between the sloping surface and an exterior wall formed by the block wall, the backfill material having an upper surface that is at substantially the same elevation as the existing road, and a width of the upper surface defining a lateral roadway extension.

33. A retaining wall system constructed on a sloping surface having a sloping grade extending in a first directional away from a roadbed, the retaining system comprising:

a first plurality of soil nails having first ends embedded in the sloping surface, and having second exposed ends extending away from the sloping surface;

a second plurality of soil nails having first ends embedded in the sloping surface and having second exposed ends extending away from the sloping surface;

the first plurality of soil nails extending at a first reverse angle as measured from a vertical line;

the second plurality of soil nails extending at a second angle and extending more horizontally as compared to the first plurality of soil nails;

a form panel secured to the first plurality of soil nails and the form panel defining a lateral edge of the retaining wall;

at least one cable interconnecting a nail of said first plurality of soil nails to a nail of said second plurality of soil nails;

back fill material filling a gap between the sloping surface and the form panel; and

wherein the back fill material has one side thereof abutting a lateral edge of the roadbed, and a road surface is placed over the back fill material thereby creating a lateral roadway extension.

34. A system, as claimed in claim 33 , wherein:

said at least one cable includes a plurality of cables that interconnect selected first and second sets of soil nails to one another.

35. A system, as claimed in claim 33 , wherein:

said coupler includes a ring for receiving the cable, and enabling the cable to interconnect a soil nail with more than one other soil nail.

36. A system, as claimed in claim 35 , wherein:

said coupler extends laterally with respect to the roadbed.

37. A system, as claimed in claim 33 , further including:

at least one additional cable interconnecting two of the first plurality of soil nails to one another, and said additional cable extending longitudinally with the roadbed.

Assignments (10)
RELEASE OF SECURITY INTEREST Recorded Oct 24, 2024
From: UBS AG, STAMFORD BRANCH, AS COLLATERAL AGENT
To: R & B LEASING, LLC
Reel/Frame 069012/0464 →
PATENT SECURITY AGREEMENT Recorded Oct 22, 2024
From: SOIL-NAIL HOLDINGS, LLC
To: KKR LOAN ADMINISTRATION SERVICES LLC, AS COLLATERAL AGENT
Reel/Frame 069227/0183 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 20, 2023
From: R & B LEASING, LLC
To: SOIL-NAIL HOLDINGS, LLC
Reel/Frame 063997/0198 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2018
From: FIFTH THIRD BANK
To: R & B LEASING, LLC
Reel/Frame 047847/0385 →
RELEASE OF SECURITY INTEREST Recorded Dec 21, 2018
From: FIFTH THIRD BANK
To: SOIL-NAIL HOLDINGS, LLC; SOIL NAIL LAUNCHER, LLC; LANDSLIDE SOLUTIONS, LLC; GEOSTABILIZATION, LLC; R & B LEASING, LLC; GEOTECHNICAL SUPPLY COMPANY, LLC
Reel/Frame 047847/0338 →
SECURITY INTEREST Recorded Dec 19, 2018
From: R & B LEASING, LLC
To: UBS AG, STAMFORD BRANCH
Reel/Frame 047819/0109 →
SECURITY AGREEMENT Recorded May 25, 2016
From: R & B LEASING, LLC
To: FIFTH THIRD BANK, AS ADMINISTRATIVE AGENT
Reel/Frame 038811/0632 →
SECURITY AGREEMENT Recorded Jan 10, 2013
From: SOIL-NAIL HOLDINGS, LLC; SOIL NAIL LAUNCHER, LLC; LANDSLIDE SOLUTIONS, LLC; GEOSTABILIZATION, LLC; R & B LEASING, LLC; GEOTECHNICAL SUPPLY COMPANY, LLC
To: FIFTH THIRD BANK, AN OHIO BANKING CORPORATION
Reel/Frame 029601/0855 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 1, 2011
From: BARRETT, ROBERT K.; RUCKMAN, ALBERT C.; RUCKMAN, TIMOTHY ALLEN; BARRETT, COLBY; LOBATO, CAMERON; BEARD, NATHAN
To: R&B LEASING, LLC
Reel/Frame 026844/0934 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 13, 2010
From: BARRETT, ROBERT K.; RUCKMAN, ALBERT C.; RUCKMAN, TIMOTHY ALLEN; BARRETT, COLBY; LOBATO, CAMERON; BEARD, NATHAN
To: R&B LEASING, LLC
Reel/Frame 024835/0077 →
Continuity (1)
Related Publication 20110286795A1 · Nov 24, 2011