Rotary impingement cleaning apparatus for sanitary environments
A rotary impingement cleaning apparatus is configured for use in sanitary environments with a minimum of components to enable easy inspection and cleaning. The components of the cleaning apparatus are formed to fit relatively loosely to one another and promote self flushing and self drainage of cleaning liquid. A stator is mounted within a housing for diverting the flow of the pressurized cleaning liquid from axial to angular to impinge and rotationally drive a rotator stem or a rotor. The rotator stem or rotor causes an elbow to rotate around the vertical axis and a number of nozzles mounted to a nozzle housing to rotate around the horizontal axis.
1. A rotary impingement cleaning apparatus for sanitary environments, comprising:
a. a housing having a first axis;
b. an inlet cap mounted to the housing for introducing a pressurized cleaning liquid therethrough;
c. a stator affixed within the housing concentric with the first axis at an upstream end thereof, the stator being configured for changing the flow path of the cleaning liquid;
d. a rotator stem rotatably mounted within the housing to be concentric with the first axis and downstream of the stator, the rotator stem being rotationally driven by the cleaning liquid;
e. an elbow having a first portion aligned with the first axis and a second portion having a second axis, the elbow mounted to the rotator stem for rotation therewith as driven by the cleaning liquid;
f. a nozzle housing rotatably connected to the second portion of the elbow for rotation around the second axis;
g. nozzle means for discharging the cleaning liquid outward from the nozzle housing;
h. gear means for causing the nozzle housing to rotate around the second axis as the elbow rotates around the first axis;
i. whereas the pressurized cleaning liquid enters the housing, passes through the stator, drives the rotator stem to rotate, passes through the elbow into the nozzle housing, and is discharged through the nozzle means to impinge inner surfaces of a tank being cleaned; and
j. whereas mating components of the cleaning apparatus fit together loosely to enhance self flushing and liquid drainage.
2. The rotary impingement cleaning apparatus described in claim 1 , wherein the nozzle means for discharging liquid outward from the nozzle housing comprises a plurality of nozzles fixedly connected to the nozzle housing.
3. The rotary impingement cleaning apparatus described in claim 2 , wherein each of the nozzles is mounted to the nozzle housing in a position to affect the rotational velocity of the nozzle housing.
4. The rotary impingement cleaning apparatus described in claim 3 , wherein the nozzles are offset from a center of rotation of the nozzle housing in a direction to cause an increase in the rotational velocity of the nozzle housing.
5. The rotary impingement cleaning apparatus described in claim 1 , wherein the gear means for causing the nozzle housing to rotate around the second axis comprises a first bevel gear fixedly connected to the housing and a second bevel gear fixedly connected to the nozzle housing, the second bevel gear engaging the first bevel gear.
6. The rotary impingement cleaning apparatus described in claim 5 , wherein the first and second bevel gears are formed with round root contours.
7. The rotary impingement cleaning apparatus described in claim 1 , further comprising a plurality of bushings, wherein mating components of the apparatus fit loosely together to provide a gap for self flushing and self drainage.
8. The rotary impingement cleaning apparatus described in claim 7 , wherein a difference between the outside diameter of an inner component and the inside diameter of a mating outer component is approximately 0.035 inches.
9. The rotary impingement cleaning apparatus described in claim 7 , further comprising forming the bushings with surface grooves for self flushing and self drainage of liquid from the apparatus.
10. A rotary impingement cleaning apparatus for sanitary environments, comprising:
a. a housing having a first axis;
b. an inlet cap mounted to the housing for introducing a pressurized cleaning liquid therethrough;
c. a stator affixed within the housing concentric with the first axis at an upstream end thereof, the stator being configured for changing the flow path of the cleaning liquid;
d. a rotor mounted within the housing to be concentric with the first housing axis and downstream of the stator, the rotor being rotationally driven by the cleaning liquid;
e. a stem mounted at an upper end thereof to the rotor;
f. an elbow having a first portion aligned with the first axis and a second portion having a second axis, the elbow mounted to a lower end of the rotating stem for rotation therewith as driven by the cleaning liquid;
g. a nozzle housing rotatably connected to the elbow in alignment with the second axis;
h. nozzle means for discharging liquid outward from the nozzle housing;
i. gear means for causing the nozzle housing to rotate around the second elbow axis as the elbow rotates around the first axis;
j. whereas mating components of the apparatus fit loosely together to provide a gap for self flushing and self drainage; and
k. whereas the pressurized cleaning liquid enters the housing, passes through the stator, drives the rotor and stem to rotate, passes through the elbow into the nozzle housing, and is discharged through the nozzle means for discharging liquid to impinge inner surfaces of a tank being cleaned.
11. The rotary impingement cleaning apparatus described in claim 10 , wherein the nozzle means for discharging liquid outward from the nozzle housing comprises a plurality of nozzles fixedly connected to the nozzle housing.
12. The rotary impingement cleaning apparatus described in claim 11 , wherein each of the nozzles is mounted to the nozzle housing in a position to affect the rotational velocity of the nozzle housing.
13. The rotary impingement cleaning apparatus described in claim 12 , wherein the nozzles are mounted to increase the rotational velocity of the nozzle housing.
14. The rotary impingement cleaning apparatus described in claim 10 , wherein the gear means for causing the nozzle housing to rotate around the second axis comprises a first bevel gear fixedly connected to the housing and a second bevel gear fixedly connected to the nozzle housing, the second bevel gear engaging the first bevel gear.
15. The rotary impingement cleaning apparatus described in claim 14 , wherein the first and second bevel gears are formed with round root contours.
16. The rotary impingement cleaning apparatus described in claim 10 , further comprising a plurality of bushings, wherein mating components of the apparatus fit loosely together to provide a gap for self flushing and self drainage.
17. The rotary impingement cleaning apparatus described in claim 16 , wherein a difference between the outside diameter of an inner component and the inside diameter of a mating outer component is approximately 0.035 inches.
18. The rotary impingement cleaning apparatus described in claim 17 , further comprising forming the bushings with surface grooves for self flushing and self drainage of liquid from the apparatus.
19. The rotary impingement cleaning apparatus described in claim 1 , wherein the stator is formed with a plurality of angularly oriented diverter channels therethrough and wherein the rotator stem is formed with a plurality of vanes positioned to receive a flow of cleaning liquid passing through the stator diverter channels to cause the rotator stem to rotate.
20. The rotary impingement cleaning apparatus described in claim 19 , wherein the vanes are formed with a first surface extending substantially in a radial direction and a second surface that is parallel to and spaced apart from the first surface.