IP Library Granted Patent US 9,175,111
Granted Patent B2
US 9,175,111 · App. 12/811,015 · Granted Nov 3, 2015

Ethylene-based polymer compositions, methods of making the same, and articles prepared from the same

Inventors: Mridula (Babli) Kapur (Lake Jackson, TX); Robert J. Jorgensen (Scott Depot, WV); Burkhard E. Wagner (Highland Park, NJ); William J. Michie, Jr. (Missouri City, TX)
Assignee: Dow Global Technologies LLC
C08F10/00C08F210/16C08L23/04C08L23/0807C08F110/02C08L2205/02
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Quick Facts
Patent No.
US 9,175,111
App. No.
12/811,015
Granted
Nov 3, 2015
Kind
B2
Abstract

The invention provides a composition comprising a blend, which comprises a high molecular weight ethylene-based polymer, and a low molecular weight ethylene-based polymer, and wherein the high molecular weight ethylene-based polymer has a density less than, or equal to, 0.955 g/cm 3 , and wherein the blend has a high load melt index (I 21 ) greater than, or equal to, 15 g/10 min, and wherein the blend has a molecular weight distribution (M w /M n ) greater than, or equal to, 15. The invention also provides a composition comprising a blend, which comprises a high molecular weight ethylene-based polymer and a low molecular weight ethylene-based polymer, and wherein the high molecular weight ethylene-based polymer component has a density less than, or equal to, 0.945 g/cm 3 , and a melt index (I 2 ) less than, or equal to, 0.1 g/10 min, and wherein the blend has a high load melt index (I 21 ) less than, or equal to, 15 g/10 min, and a melt index (I 5 ) less than, or equal to 1 g/10 min, and a molecular weight distribution (M w /M n ) greater than, or equal to, 15. Additional compositions are disclosed.

Claims (44)

1. A composition comprising a blend, which blend comprises a high molecular weight ethylene-based polymer, and a low molecular weight ethylene-based polymer, and

wherein the high molecular weight ethylene-based polymer has a density less than, or equal to, 0.955 g/cm 3 , and a molecular weight distribution greater than six, and

wherein the blend has a high load melt index (I 21 ) greater than, or equal to, 20 g/10 min, and

wherein the blend has a molecular weight distribution (M w /M n ) greater than, or equal to, 15, and

wherein the high molecular weight ethylene-based polymer has a z-average molecular weight, M z , greater than, or equal to, 10 6 g/mole, as determined by GPC, and

wherein high molecular weight ethylene-based polymer is a heterogeneously branched ethylene-based interpolymer, and

wherein the blend has a weight fraction greater than, or equal to, 4.5 weight percent of the blend, which comprises polymer molecules that have a molecular weight greater than, or equal to, 10 6 g/mole, as determined by conventional GPC.

2. The composition of claim 1 , wherein the high molecular weight ethylene-based polymer is an ethylene-based interpolymer.

3. The composition of claim 1 , wherein the high molecular weight ethylene-based polymer has a weight average molecular weight M w greater than, or equal to, 10 5 g/mole, as determined by GPC.

4. The composition of claim 1 , wherein the high molecular weight ethylene-based polymer has a melt index, I 21 , greater than, or equal to, 0.05 g/10 min.

5. The composition of claim 1 , wherein the blend has a density less than, or equal to, 0.970 g/cm 3 .

6. The composition of claim 1 , wherein blend has a molecular weight distribution, M w /M n , greater than, or equal to, 20.

7. The composition of claim 1 , wherein the high molecular weight ethylene-based polymer is present in an amount from 40 to 70 weight percent, based on the sum weight of the high molecular weight ethylene-based polymer and the low molecular weight ethylene-based polymer.

8. A composition comprising a blend, which blend comprises a high molecular weight ethylene-based polymer and a low molecular weight ethylene-based polymer, and wherein

the high molecular weight ethylene-based polymer component has a density less than, or equal to, 0.945 g/cm 3 , a melt index (I 2 ) less than, or equal to, 0.1 g/10 min, and a molecular weight distribution greater than 6, and

wherein the blend has a high load melt index (I 21 ) less than, or equal to, 15 g/10 min, and a melt index (I 5 ) less than, or equal to 1 g/10 min, and a molecular weight distribution (M w /M n ) greater than, or equal to, 15, and

wherein the high molecular weight ethylene-based polymer has a z-average molecular weight, M z , greater than, or equal to, 10 6 g/mole, as determined by GPC, and

wherein high molecular weight ethylene-based polymer is a heterogeneously branched ethylene-based interpolymer; and

wherein the low molecular weight ethylene-based polymer is a heterogeneously branched ethylene-based interpolymer;

wherein the blend has a weight fraction greater than, or equal to, 4.5 weight percent of the blend, which comprises polymer molecules that have a molecular weight greater than, or equal to, 10 6 g/mole, as determined by conventional GPC.

9. The composition of claim 8 , wherein high molecular weight ethylene-based polymer has a molecular weight distribution greater than 7.

10. The composition of claim 8 , wherein blend has a melt index, I 21 , less than, or equal to, 10 g/10 min.

11. A composition comprising a blend, which blend comprises a high molecular weight ethylene-based polymer, and a low molecular weight ethylene-based polymer, and wherein

the high molecular weight ethylene-based polymer has a density less than, or equal to, 0.945 g/cm 3 , and a melt index (I 2 ) less than, or equal to, 0.1 g/10 min, and

wherein the blend has a high load melt index (I 21 ) greater than, or equal to, 1 g/10 min, and a molecular weight distribution (Mw/Mn) greater than, or equal to, 15, and

wherein the high molecular weight ethylene-based polymer has a z-average molecular weight, K, greater than, or equal to, 10 6 g/mole, as determined by GPC, and

wherein high molecular weight ethylene-based polymer is a heterogeneously branched ethylene-based interpolymer, and

wherein the high molecular weight ethylene-based polymer has a molecular weight distribution greater than 6, as determined by conventional GPC; and

wherein the blend has a weight fraction greater than, or equal to, 4.5 weight percent of the blend, which comprises polymer molecules that have a molecular weight greater than, or equal to, 10 6 g/mole, as determined by conventional GPC.

12. A composition comprising a blend, which blend comprises a high molecular weight ethylene-based polymer, and a low molecular weight ethylene-based polymer, and

wherein the high molecular weight ethylene-based polymer has the following properties: (i) a density less than, or equal to, 0.955 g/cm 3 , (ii) a high load melt index (I 21 ) greater than, or equal to, 0.05 g/10 min, and

wherein the blend has a weight fraction greater than, or equal to, 4 weight percent, based on the weight of the blend, which comprises polymer molecules that have a molecular weight greater than 10 6 g/mole, and wherein the blend has a density greater than, or equal to, 0.93 g/cm 3 , and

wherein the high molecular weight ethylene-based polymer has a z-average molecular weight, K, greater than, or equal to, 10 6 g/mole, as determined by GPC, and

wherein high molecular weight ethylene-based polymer is a heterogeneously branched ethylene-based interpolymer, and

wherein the blend has a melt index, I 21 , greater than, or equal to, 20 g/10 min; and

and wherein the blend has a melt flow ratio (121/12) greater than, or equal to, 130.

13. An article comprising at least one component formed from the composition of claim 1 .

14. The article of claim 13 , wherein the article is a blow molded article.

15. An article comprising at least one component formed from the composition of claim 8 .

16. An article comprising at least one component formed from the composition of claim 11 .

17. An article comprising at least one component formed from the composition of claim 12 .

18. The composition of claim 1 , wherein the high molecular weight ethylene-based polymer has a molecular weight distribution greater than seven.

19. The composition of claim 1 , wherein the composition has a weight fraction greater than, or equal to, 1 weight percent of the blend, which comprises polymer molecules that have a molecular weight greater than 10 7 g/mole, as determined by conventional GPC.

20. The article of claim 13 , wherein the article is a pipe, a blow molded article, a geomembrane, a drip tape, an agricultural tape, a sheet, a heavy duty shipping sack, a stretch tape, a film, or a bi-oriented film.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2011
From: KAPUR, MRIDULA BABLI; MICHIE, WILLIAM J., JR.
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 026050/0309 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2011
From: JORGENSEN, ROBERT J.; WAGNER, BURKHARD E.
To: UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLC
Reel/Frame 026050/0363 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 30, 2011
From: UNION CARBIDE CHEMICALS & PLASTICS TECHNOLOGY LLC
To: DOW GLOBAL TECHNOLOGIES LLC
Reel/Frame 026050/0435 →
Continuity (2)
Provisional Application 61017947 · Dec 31, 2007
Related Publication 20110034635A1 · Feb 10, 2011