Lift truck clamp test system
A fixture for measuring clamping forces applied by lift truck clamps has a frame and two or more load measuring assemblies which are adjustably mounted for optimal positioning between the clamps. Actual force measurements are compared to acceptable values and composite feedback is provided using at least two measurements and two comparisons. The system is particularly useful for measuring force balance for clamps having pivotable platens.
1. A force balanced clamp load test fixture for a lift truck, the lift truck having a directional axis and opposing clamps movable in a direction transverse to the lift truck axis, and a platen pivotally mounted on at least one clamp, the test fixture comprising:
a frame adapted to be positioned between the opposing clamps of the lift truck,
first and second longitudinally extending load assemblies mounted on the frame and oriented generally parallel to each other and generally transverse to the lift truck axis, the load assemblies each selectively positionable on the frame between the opposing clamps, wherein the load assemblies may be positioned such that the pivot point of the platen is positioned at an optimum location relative to the load assemblies, each load assembly including a load cell adapted to measure clamping force applied by the opposing clamps.
2. A clamp load test fixture as defined in claim 1 further comprising third and fourth longitudinally extending load assemblies oriented generally parallel to the first and second load assemblies, the third and fourth load assemblies each selectively positionable on the frame between the opposing clamps, wherein the load assemblies may be positioned such that the pivot point of the platen is positioned at an optimum location relative to the load assemblies.
3. A clamp load test fixture as defined in claim 2 wherein the load assemblies are individually positionable along a horizontal axis of the frame.
4. A clamp load test fixture as defined in claim 3 wherein the load assemblies are selectively positionable along a vertical axis of the frame.
5. A clamp load test fixture as defined in claim 4 wherein the length of the load assemblies is adjustable.
6. A clamp load test fixture as defined in claim 5 wherein the first and second load assemblies comprise a plurality of rods.
7. A clamp load test fixture as defined in claim 6 wherein the first and second load assemblies comprise leveling pads mounted on the ends of each assembly, whereby the leveling pads engage the clamp platen upon opposing movement of the clamps.
8. A clamp load test fixture as defined in claim 3 further comprising a data recorder in communication with each load cell to record clamping forces measured by each load assembly.
9. A clamp load test fixture as defined in claim 7 wherein the data recorder is wired to each load cell.
10. A method of measuring clamp force for a lift truck having opposing clamps, the method comprising:
a. positioning the opposing clamps adjacent a test fixture,
b. selecting a first nominal clamping force value to be applied by the opposing clamps,
c. applying the first nominal clamping force to the test fixture,
d. simultaneously measuring the actual clamping force exerted by the opposing clamps at a first and a second location on each clamp,
e. comparing the measured clamping force at the first location to a predetermined desirable value for the first location at the first nominal clamping force value,
f. comparing the measured clamping force at the second location to a predetermined desirable value for the second location at the first nominal clamping force value, and
g. providing feedback of the results of the comparisons.
11. A method as defined in claim 10 wherein the feedback includes a composite score reflecting the total clamp force, deviation of the actual clamping force at the first location from the desirable value at the first location at the nominal force value, and deviation of the actual clamping force at the second location from the desirable value at the second location at the nominal force value.
12. A method as defined in claim 10 wherein at least one of the clamps includes a pivotable platen, and wherein the first and second locations are within the boundary of the platen.
13. A method as defined in claim 10 wherein the feedback includes a total clamping force.
14. A method as defined in claim 10 wherein the desirable value for the first location comprises a first range.
15. A method as defined in claim 14 wherein the desirable value for the first location comprises a second range broader than the first range.
16. A method as defined in claim 15 wherein the feedback indicates whether the measured clamping force at the first location at the first nominal clamping force is (a) within the first range, (b) outside of the first range but within the second range, or (c) outside of the second range.
17. A method as defined in claim 14 wherein the feedback further comprises visual graphical indicators representing the value of the actual clamping force at the first location relative to the first and second ranges.
18. A method as defined in claim 16 wherein the feedback further comprises data collected during a plurality of tests.
19. A method as defined in claim 16 wherein the feedback further comprises an indicator for setting priorities for taking corrective action on the lift truck.
20. A method as defined in claim 16 wherein the feedback further comprises an indicator for suggesting lift truck replacement.