Battery cell equalizer system
View Patent ↗A method of operating a battery system includes a plurality of battery cells coupled in series. The plurality of cells includes at least three battery cells coupled in series. The method includes determining a cell with the greatest charge excess of the plurality of battery cells. The method further includes determining a cell with the greatest charge deficit of the plurality of battery cells. The method further includes discharging the cell with the greatest charge excess to charge, with a voltage converter, the cell with the greatest charge deficit.
1. A method of operating a battery system comprising a plurality of battery cells coupled in series and a plurality of converter stages, wherein the plurality of battery cells includes at least three battery cells coupled in series and each converter stage of the plurality of converter stages is associated with a cell of the plurality of battery cells, the method comprising:
determining a cell with a greatest charge excess of the plurality of battery cells;
determining a cell with a greatest charge deficit of the plurality of battery cells;
discharging the cell with the greatest charge excess in order to charge, with a voltage converter, the cell with the greatest charge deficit, wherein the discharging comprises
using a converter stage associated with the cell with the greatest charge excess as a source stage of the voltage converter, and
using a converter stage associated with the cell with the greatest charge deficit as a sink stage of the voltage converter.
2. The method of claim 1 wherein the voltage converter is characterized as a SEPIC voltage converter.
3. The method of claim 1 further comprising:
after the discharging, determining a second cell with the greatest charge deficit of the plurality of battery cells; and
after the determining the second cell, discharging the cell with the greatest charge excess in order to charge, with a voltage converter, the second cell, wherein the discharging after the determining the second cell comprises
using the converter stage associated with the cell with the greatest charge excess as a source stage of the voltage converter, and
using a converter stage associated with the second cell as a sink stage of the voltage converter.
4. The method of claim 3 wherein:
during the discharging the cell, configuring the converter stage associated with the second cell in a passive configuration; and
during the discharging after determining the second cell, configuring the converter stage used as a sink stage for the discharging in a passive configuration.
5. The method of claim 1 further comprising:
after the discharging, determining a second cell with the greatest charge excess of the plurality of battery cells; and
after the determining the second cell, discharging the second cell in order to charge, with a voltage converter, the cell with the greatest charge deficit, wherein the discharging the second cell comprises using a converter stage of the second cell as a source stage of the voltage converter, and
using the converter stage of the cell associated with the greatest charge deficit as the sink stage of the voltage converter.
6. The method of claim 1 further comprising:
after the discharging, determining a second cell with the greatest charge deficit of the plurality of battery cells and determining a third cell with the greatest charge excess of the plurality of battery cells; and
discharging the third cell, in order to charge, with a voltage converter, the second cell.
7. The method of claim 1 wherein the discharging occurs during a charging operation of the plurality of battery cells.
8. The method of claim 1 wherein the discharging occurs during the plurality of battery cells providing power to a load.
9. A circuit for controlling an operation of a plurality of battery cells coupled in series, wherein the plurality of battery cells includes at least three cells, the circuit comprising:
sensor circuitry for determining a state of charge of each cell of the plurality of battery cells;
a bus;
a plurality of converter stages each coupled to the bus, wherein
each stage of the plurality of converter stages is associated with a cell of the plurality of battery cells,
each stage of the plurality of converter stages comprises an inductor, a switch, and a capacitor,
each stage of the plurality of converter stages is configurable to serve as a source stage of a voltage converter for discharging the cell associated with the source stage in order to charge, via the bus, another cell of the plurality of battery cells, and
each stage of the plurality of converter stages is configurable to serve as a sink stage for a voltage converter for charging the cell of the plurality of battery cells associated with the sink stage from another cell of the plurality of battery cells via the bus; and
control circuitry for controlling the configuration of the plurality of converter stages.
10. The circuit of claim 9 wherein each stage of the plurality of converter stages is configurable as a source stage for a single ended primary inductor converter (SEPIC) and each stage of the plurality of converter stages is configurable as a sink stage for a single ended primary inductor converter (SEPIC).
11. The circuit of claim 9 wherein the capacitor of each stage of the plurality of converter stages is connected to the bus.
12. The circuit of claim 9 , wherein
when the each converter stage is configured as a source stage of a voltage converter, a first terminal of the inductor is connected to a positive terminal of a cell associated with the each converter stage, and
when the each converter stage is configured as a sink stage of a voltage converter, the first terminal of the inductor is connected to a negative terminal of the cell associated with the each converter stage.
13. The circuit of claim 12 wherein when the each converter stage is configured in a passive configuration, the first terminal of the inductor is not connected to either the positive terminal or the negative terminal of the cell associated with the each converter stage.
14. The circuit of claim 12 , wherein
the switch of each stage of the plurality of converter stages has a first terminal connected to a second terminal of the inductor of each stage, the switch has a second terminal connected to the negative terminal of the cell associated with the each converter stage, and
when the stage that is configured as a source stage of a voltage converter, the control circuitry provides a pulse width modulated signal to control the conductivity of the switch of the stage.
15. The circuit of claim 9 wherein during an equalization operation, the control circuitry configures
a converter stage of the plurality of converter stages associated with a cell of the plurality of battery cells determined to have a greatest charge excess as a source stage of a voltage converter, and
a converter stage of the plurality of converter stages associated with a cell of the plurality of battery cells determined to have a greatest charge deficit as a sink stage of the voltage converter in order to provide charge for charging the cell determined to have the greatest charge deficit.
16. The circuit of claim 9 wherein during an equalization operation, the control circuitry configures no more than one converter stage of the plurality of converter stages as a source stage and no more than one converter stage of the plurality of converter stages as a sink stage.