IP Library Granted Patent US 8,462,528
Granted Patent B2
US 8,462,528 · App. 12/839,134 · Granted Jun 11, 2013

Systems and methods for reducing transient voltage spikes in matrix converters

Inventors: Lateef A. Kajouke (San Pedro, CA); Milun Perisic (Torrance, CA); Ray M. Ransom (Big Bear City, CA)
Assignee: GM Global Technology Operations LLC
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Quick Facts
Patent No.
US 8,462,528
App. No.
12/839,134
Granted
Jun 11, 2013
Kind
B2
Abstract

Systems and methods are provided for delivering energy using an energy conversion module that includes one or more switching elements. An exemplary electrical system comprises a DC interface, an AC interface, an isolation module, a first conversion module between the DC interface and the isolation module, and a second conversion module between the AC interface and the isolation module. A control module is configured to operate the first conversion module to provide an injection current to the second conversion module to reduce a magnitude of a current through a switching element of the second conversion module before opening the switching element.

Claims (56)

1. An electrical system comprising:

a first interface;

a second interface;

an isolation module including a first set of windings magnetically coupled to a second set of windings;

a first conversion module coupled between the first interface and the first set of windings of the isolation module;

a second conversion module coupled between the second interface and the second set of windings of the isolation module, the second conversion module including a first switching element; and

a control module coupled to the first conversion module and the second conversion module, wherein the control module is configured to operate the first conversion module to conduct current through the first set of windings and provide an injection current through the second set of windings to reduce a magnitude of a current through the first switching element before opening the first switching element to deliver energy from the second interface to the first interface.

2. The electrical system of claim 1 , wherein:

the first interface comprises a direct current (DC) interface;

the second interface comprises an alternating current (AC) interface; and

the control module is configured to provide the injection current before operating the second conversion module to deliver energy from the AC interface to the DC interface.

3. The electrical system of claim 1 , wherein the isolation module comprises:

a first node coupled to the first conversion module;

a second node coupled to the first conversion module, the first set of windings being coupled between the first node and the second node;

a third node coupled to the second conversion module; and

a fourth node coupled to the second conversion module, the second set of windings being coupled between the third node and the fourth node.

4. The electrical system of claim 3 , further comprising an inductive element coupled between the second conversion module and the second interface.

5. The electrical system of claim 4 , wherein:

the second conversion module includes a set of switching elements configured to allow current through the inductive element in a first direction, the set of switching elements including the first switching element; and

the control module is configured to close each switching element of the set of switching elements to circulate current through the inductive element in the first direction before opening the first switching element.

6. The electrical system of claim 5 , wherein the injection current reduces a proportion of the current through the inductive element that flows through the first switching element.

7. The electrical system of claim 4 , wherein the control module is configured to operate the first conversion module to provide the injection current in a manner that is influenced by a magnitude of a current through the inductive element.

8. The electrical system of claim 7 , wherein the control module is configured to operate the first conversion module to provide the injection current in a manner that is influenced by a magnitude of a voltage at the first interface.

9. The electrical system of claim 3 , wherein:

the first conversion module includes a second switching element coupled between the first node and the first interface and a third switching element coupled between the second node and the first interface; and

the control module is configured to close the second switching element and the third switching element to provide the injection current.

10. The electrical system of claim 9 , further comprising an inductive element coupled between the second conversion module and the second interface, wherein the control module is configured to determine command signals for closing the second switching element and the third switching element based at least in part on a magnitude of current through the inductive element.

11. The electrical system of claim 9 , wherein the control module is configured to determine command signals for closing the second switching element and the third switching element, the command signals being determined such that a magnitude of the injection current results in a current through the first switching element being substantially equal to zero when the first switching element is opened.

12. A method for delivering energy using an energy conversion module including a switching element coupled to an inductive element, the method comprising:

closing the switching element to conduct a switch current through the switching element between a first node to a second node, the switch current including at least some of a current through the inductive element;

providing an injection current at the first node, wherein the injection current decreases a magnitude of the switch current; and

opening the switching element when the magnitude of the switch current is less than a threshold value.

13. The method of claim 12 , wherein:

providing the injection current comprises operating a first conversion module coupled between an isolation module and a direct current (DC) interface to provide the injection current to a second conversion module coupled to an alternating current (AC) interface;

the second conversion module includes the switching element; and

the inductive element is coupled between the second conversion module and the AC interface.

14. The method of claim 13 , further comprising determining command signals for a plurality of switching elements of the first conversion module based at least in part on the current through the inductive element and a voltage at the DC interface, wherein operating the first conversion module comprises operating the plurality of switching elements in accordance with the command signals.

15. The method of claim 12 , wherein providing the injection current comprises inducing the injection current in a set of windings of a transformer coupled to the first node.

16. The method of claim 12 , wherein providing the injection current comprises conducting current through a first set of windings magnetically coupled to a second set of windings, the second set of windings being coupled to the first node, the current through the first set of windings inducing the injection current in the second set of windings.

17. The method of claim 12 , wherein opening the switching element comprises opening the switching element when a magnitude of the injection current is equal to a magnitude of the current through the inductive element.

18. An electrical system comprising:

a direct current (DC) interface;

an alternating current (AC) interface;

an isolation module including a first set of windings magnetically coupled to a second set of windings;

a first conversion module coupled between the DC interface and the first set of windings;

a second conversion module coupled to the second set of windings;

an inductive element coupled between the second conversion module and the AC interface; and

a control module coupled to the first conversion module and the second conversion module, wherein the control module is configured to:

operate the second conversion module to cycle current through the inductive element; and

operate the first conversion module to provide an injection current through the second set of windings before operating the second conversion module to deliver energy from the inductive element to the DC interface.

19. The electrical system of claim 18 , wherein the control module is configured to:

determine command signals for operating the first conversion module based on the current through the inductive element and a voltage at the DC interface; and

operate the first conversion module in accordance with the command signals to provide the injection current through the second set of windings.

20. The electrical system of claim 19 , wherein the control module is configured to:

operate the second conversion module to deliver energy from the inductive element to the DC interface by opening a first switch of the second conversion module; and

the command signals are configured to produce the injection current having a magnitude substantially equal to the current through the inductive element when the first switch is opened.

Assignments (5)
RELEASE OF SECURITY INTEREST Recorded Nov 7, 2014
From: WILMINGTON TRUST COMPANY
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 034287/0159 →
CONFIRMATORY LICENSE Recorded Jul 7, 2011
From: GENERAL MOTORS GLOBAL TECHNOLOGY OPERATIONS
To: ENERGY, UNITED STATES DEPARTMENT OF
Reel/Frame 026566/0664 →
CHANGE OF NAME Recorded Feb 10, 2011
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: GM GLOBAL TECHNOLOGY OPERATIONS LLC
Reel/Frame 025781/0333 →
SECURITY AGREEMENT Recorded Nov 8, 2010
From: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
To: WILMINGTON TRUST COMPANY
Reel/Frame 025327/0156 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 19, 2010
From: KAJOUKE, LATEEF A.; PERISIC, MILUN; RANSOM, RAY M.
To: GM GLOBAL TECHNOLOGY OPERATIONS, INC.
Reel/Frame 024708/0189 →
Continuity (1)
Related Publication 20120014140A1 · Jan 19, 2012