Break resistant gel capsule
A gelatin capsule is disclosed that is designed to impart less tensile stress on the component parts when it is in the closed position and experiences less spontaneous breakage particularly when fill with hygroscopic liquids. The gelatin capsule comprises a cap portion and a body portion. The cap portion includes an annular ring and the body portion includes an annular groove. Together, the annular ring and the annular groove comprise a locking ring, which are designed to reduce the capsule cap and body contact force and stress raisers. The invention includes a cap locking ring inner diameter that is same as body locking ring outer diameter or slightly smaller to make the contacting force at the locking ring lower than current capsule designs. The body portion also includes a tapered ring configured such that, in the closed position the rim of the body portion does not contact the cap portion.
1. A gelatin capsule comprising a body portion and a cap portion:
the body portion having an open top including a tapered rim, shoulder area and a closed rounded bottom;
the cap portion having a closed rounded top, a shoulder area and open bottom, the top portion dimensioned and configured to fit over the body portion to comprise a closed capsule;
wherein the tapered rim is dimensioned and configured such that when the cap is secured, the rim does not contact the cap portion;
wherein the body portion further includes a first part of a locking ring comprising an annular groove around the circumference of the body portion;
wherein the cap portion includes a second part of the locking ring comprising an annular ring around the circumference of the cap portion, the annular ring dimensioned and configured to matingly engage the annular groove on the body portion;
wherein the dimension of the annular ring of the cap portion has a radius and width less than the dimension of the annular groove on the body portion such that the annular ring of the cap portion freely nests inside the annular groove of the body portion when the cap portion is sealed on the body portion.
2. The gelatin capsule of claim 1 , wherein the height of the annular ring of the cap portion is equal to or greater than the depth of the annular groove of the body portion.
3. The gelatin capsule of claim 2 , wherein the annular ring of the cap portion is between about 0.05 mm to 0.15 mm high and the annular groove of the body portion is between about 0.03 to 0.14 mm deep.
4. The gelatin capsule of claim 2 , wherein the width of the annular groove of the body portion is between about 2.0 mm to about 6.0 mm and the width of the annular ring of the cap portion is between about 1.0 mm to about 5.0 mm.
5. The gelatin capsule of claim 4 , wherein the radius of the annular ring of the cap portion is 1.5 mm to 4 mm and the radius of the annular groove of the body portion 2 mm to 5 mm.
6. The gelatin capsule of claim 1 , further comprising: a shoulder between the rounded top and the annular ring of the cap portion.
7. The gelatin capsule of claim 6 , wherein the length of the shoulder of the cap portion is between 0.2 mm to 1.2 mm, and the inner diameter of cap straight shoulder area is same as the outer diameter of body shoulder area.
8. The gelatin capsule of claim 6 , wherein the shoulder is straight.
9. The gelatin capsule of claim 1 , wherein the tapered rim of the body portion has a bevel angle of from about 4° to 10°.
10. The gelatin capsule of claim 1 , wherein the tapered rim of the body portion has a bevel length from 0.5 mm to 1.5 mm.
11. The gelatin capsule of claim 1 , wherein the cap thickness is from 0.09 mm to 0.2 mm.
12. The gelatin capsule of claim 1 , wherein the body portion has a thickness of from about 0.06 mm to about 0.15 mm.
13. The gelatin capsule of claim 6 , further comprising: round junctions connecting the annular groove of both body and cap portion and cylinder area of both cap and body, the straight shoulder area of both body and cap portion and the annular groove of both body and cap portion.
14. The gelatin capsule of claim 13 , wherein the round junction has a radius between 0.1 mm to 1 mm.
15. The gelatin capsule of claim 1 , further comprising: one or more dimples in the cap between the rim and the locking ring dimensioned and configured to matingly engage with the annular ring of the body portion and defining a half-locked position.
16. A gelatin capsule for a hygroscopic material comprising:
(i) a body portion comprising: an open top having a tapered rim, a shoulder area, and a closed rounded bottom, and a first portion of a locking ring comprising an annular groove;
(ii) a cap portion comprising: a closed top, a shoulder area, a second portion of a locking ring comprising an annular ring;
(iii) the locking ring further comprising the annular groove that has a greater radius and width than the annular ring and the annular ring height is greater than the depth of the annular groove.
17. The gelatin capsule of claim 16 , wherein the annular ring of the cap portion is between about 0.05 mm to 0.15 mm in height and the annular groove of the body portion is between about 0.03 to 0.14 mm in depth.
18. The gelatin capsule of claim 16 , wherein the width of the annular groove of the body portion is between about 2.0 mm to about 6.0 mm.
19. The gelatin capsule of claim 16 , wherein the width of the annular ring of the cap portion is between about 1.0 mm to about 5.0 mm and is less than the width of the annular groove.
20. The gelatin capsule of claim 16 , wherein the radius of the annular ring of the cap portion is 1.5 mm to 4 mm and the radius of the annular groove of the body portion 2 mm to 5 mm and the radius of the annular ring and the annular groove are not equal.
21. The gelatin capsule of claim 16 , wherein the shoulder area of both the cap portion and the body portion is straight.
22. The gelatin capsule of claim 21 , wherein the shoulder length of the cap portion is between 0.2 mm to 1.2 mm, and the inner diameter of cap shoulder area is same as the outer diameter of body shoulder area.
23. The gelatin capsule of claim 16 , wherein the tapered rim of the body portion has a bevel angle of from about 4° to 10°.
24. The gelatin capsule of claim 16 , wherein the tapered rim of the body portion has a bevel length from 0.5 mm to 1.5 mm.
25. The gelatin capsule of claim 16 , wherein the cap thickness is from 0.09 mm to 0.2 mm.
26. The gelatin capsule of claim 16 , further comprising: one or more dimples in the cap between the rim and the locking ring dimensioned and configured to matingly engage with the annular ring of the body portion and defining a half-locked position.
27. A locking ring for a gel capsule comprising:
an annular groove on a first portion of the gel capsule; and
an annular ring on a second portion of the gel capsule;
wherein the annular ring on the second portion has a radius and width smaller than the annular groove on the first portion such that the annular ring of the second portion freely nests inside the annular groove of the first portion when the second portion is sealed on the first portion;
the annular groove and the annular ring designed and configured to matingly engage with a locking force of about 50 MPa to about 5 MPa.
28. The locking ring of claim 27 , wherein the locking force is between about 25 MPa to about 10 MPa.
29. The locking ring of claim 27 , wherein the locking force results from a differential in the diameter of the first portion to the second portion of between about 0.10% and 0.50%.
30. The locking ring of claim 29 , wherein the differential in the diameter of the first portion to the second portion is about 0.25%.
31. The locking ring of claim 27 wherein the locking force results from the annular ring on the second portion having a width equal to or smaller than the annular groove on the first portion such that the annular ring nests inside the annular groove.
32. The locking ring of claim 27 , wherein the height of the annular ring is the equal to or greater than the depth of the annular groove.