OVEN
An oven is provided for re-baking welding consumables in an efficient and improved heat distribution manner. The oven includes a first chamber having a plurality of first chamber vents positioned on at least one sidewall of the first chamber and a heating source in a second chamber, the second chamber being in fluid communication with the first chamber, and one or more third chambers situated on a sidewall of the first chamber, wherein heat energy from the heating source flows through the third chamber into the first chamber, and wherein the heat energy from the heating source is substantially and evenly distributed inside the first chamber.
1 . An oven comprising:
An element chamber having a plurality of element vents;
a heating source situated within the element chamber;
a heating chamber for receiving materials to be re-baked, wherein the heating chamber includes a plurality of heating chamber vents; and
a plurality of vent chambers in fluid communication with the element chamber and heating chamber.
2 . The oven according to claim 1 further comprising a rack.
3 . The oven according to claim 2 , wherein the rack is a welding consumable rack having a plurality of heat distribution passages.
4 . The oven according to claim 3 , wherein the welding consumables include electrodes.
5 . The oven according to claim 1 , wherein the materials include welding consumables.
6 . The oven of claim 5 , wherein the vent chambers extend substantially vertically and are positioned along one or more sidewalls of the heating chamber and element chamber.
7 . The oven according to claim 6 , wherein the element vents are located on at least two sidewalls of the element chamber and the heating chamber vents are positioned along the same sidewalls in the heating chamber.
8 . The oven according to claim 7 , wherein the heating chamber vents are distributed such that there is an increasing proportion of chamber vents proximal to a top portion of the heating chamber relative to a bottom portion of the heating chamber.
9 . The oven according to claim 8 , wherein the element chamber includes a ceiling having at least one sloped surface that extends to about one of the ends of the ceiling, wherein the sloped surface is directed upwards as the ceiling extends from a distance about a center point of the ceiling towards at least one sidewall of the element chamber.
10 . The oven according to claim 9 , wherein at least two sloped surfaces are provided extending towards opposite sidewalls of the element chamber.
11 . The oven according to claim 8 , wherein a substantially uniform distribution of heat energy is provided within the heating chamber.
12 . The oven according to claim 11 , further comprising a rack.
13 . The oven according to claim 12 , wherein the rack is a welding consumable rack that includes a plurality of heat distribution passages.
14 . The oven according to claim 13 , wherein the heat distribution passages are evenly distributed on each surface of the rack.
15 . The oven according to claim 14 , wherein the heat source is at least one electric element operated by a controller unit.
16 . The oven according to claim 15 , wherein the heating chamber vents are about 1 centimeter to about 2 inches in diameter.
17 . The oven according to claim 8 , wherein the heat source is at least one electric element that is cycled on and off with a duty-cycle of about ten-percent to about twenty-five percent.
18 . A welding consumable re-baking oven comprising:
a first chamber having a plurality of first chamber vents positioned on at least one sidewall of the first chamber;
a heating source in a second chamber, the second chamber being in fluid communication with the first chamber; and
one or more third chambers situated about a sidewall of the first chamber, wherein heat energy from the heating source flows through the third chamber into the first chamber, and wherein the heat energy from the heating source is substantially and evenly distributed inside the first chamber.
19 . A method for re-baking a welding consumable, comprising the steps of:
placing a welding consumable within a first chamber;
activating a control unit configured for maintaining a temperature range in the oven by cycling a heat energy source;
radiating heat energy from the heat source situated in a second chamber;
directing the radiated heat energy through a plurality of first passages in the sidewall of the second chamber;
communicating the radiated heat energy upwards from the first passages into second passages situated in the sidewall of the first chamber; and
distributing the heat energy from the second chamber and second passages into the first chamber to provide a substantially uniform distribution of heat energy in the first chamber.
20 . The method for re-baking according to claim 19 , further including cycling the heat source at about a ten-percent to twenty-five percent duty-cycle.