IP Library Granted Patent US 8,609,284
Granted Patent B2
US 8,609,284 · App. 12/913,722 · Granted Dec 17, 2013

Composite for cathode of Li-ion battery, its preparation process and the Li-ion battery

Inventors: Keith D. Kepler (Belmont, CA); Yu Wang (Foster City, CA); Hongjian Liu (Hercules, CA); Floris Tsang (Walnut Creek, CA)
Assignee: Farasis Energy, Inc.
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Quick Facts
Patent No.
US 8,609,284
App. No.
12/913,722
Granted
Dec 17, 2013
Kind
B2
Abstract

Disclosed herein is a composite for the cathode of Li-ion battery comprising: a base active material represented by Li 1+y (Ni a —CO b —Mn c —Y d )O 2 wherein Y is at least one selected from Mg, Zn, Al, Ga, Cu, B, Zr, and Ti, y is 0 to 0.5, a is 0.1 to 0.6, b is 0.05 to 0.5, c is 0.25 to 0.8, d is 0 to 0.02, and the sum of a, b, c and d is 1; and a coating on the base active material comprised of a glassy phase containing the components Li 2 O, B 2 O 3 and LiX in which LiX is at least one of Li 2 F 2 , Li 2 Cl 2 and Li 2 SO 4 , relative to the total amount of the glassy phase, the mole percent of Li 2 O is 43% to 75%, the mole percent of B 2 O 3 is 25% to 57%, the mole percent of LiX is from more than 0% to 20%, and the sum of the mole percents of Li 2 O, B 2 O 3 and LiX is 100%.

Claims (16)

1. A composite for the cathode of Li-ion battery comprising:

a base active material represented by Li 1+y (Ni a —Co b —Mn c —Y d )O 2 wherein Y is at least one selected from Mg, Zn, Al, Ga, Cu, B, Zr, and Ti, y is 0 to 0.5, a is 0.1 to 0.6, b is 0.05 to 0.5, c is 0.25 to 0.8, d is 0 to 0.02, and the sum of a, b, c and d is 1; and

a coating on the base active material comprised of a glassy phase containing the components Li 2 O, B 2 O 3 and LiX in which LiX is at least one of Li 2 F 2 , Li 2 Cl 2 and Li 2 SO 4 , relative to the total amount of the glassy phase, the mole percent of Li 2 O is 43% to 75%, the mole percent of B 2 O 3 is 25% to 57%, the mole percent of LiX is from more than 0% to 20%, and the sum of the mole percents of Li 2 O, B 2 O 3 and LiX is 100%.

2. The composite of claim 1 wherein relative to the total amount of the composite, the content of the base active material is 90 wt % to 99.9 wt %, and the content of the coating is 0.1 wt % to 10 wt %.

3. The composite of claim 2 wherein relative to the total amount of the composite, the content of the base active material is 94 wt % to 99 wt %, and the content of the coating is 1 wt % to 6 wt %.

4. The composite of claim 1 wherein relative to the total amount of the glassy phase, the mole percent of Li 2 O is 55% to 65%, the mole percent of B 2 O 3 is 25% to 35%, and the mole percent of LiX is 5% to 15%.

5. A method for making the composite of claim 1 comprising:

(1) mixing the base active material with the glassy phase components and/or a precursor for the glassy phase components; and

(2) firing the mixture obtained in (1).

6. The method of claim 5 wherein in (1) the mixing is dry mixing.

7. The method of claim 5 wherein in (1) the mixing is performed in a solvent selected from water, acetone, and methanol.

8. The method of claim 5 wherein in (1) the precursor for Li 2 O is at least one of LiOH, Li 2 B 4 O 7 , Li 2 CO 3 , and LiHCO 3 , and the precursor for B 2 O 3 is at least one of Li 2 B 4 O 7 , LiBO 2 , H 3 BO 3 , and HBO 2 .

9. The method of claim 5 wherein in (2) the firing is performed at a temperature of 300° C. to 900° C. for 10 min to 2 hours.

10. A Li-ion battery comprising a cathode, an anode and a separator sandwiched there between wherein the cathode comprises a composite comprising:

a base active material represented by Li 1-y (Ni a —Co b —Mn c —Y d )O 2 wherein Y is at least one selected from Mg, Zn, Al, Ga, Cu, B, Zr, and Ti, y is 0 to 0.5, a is 0.1 to 0.6, b is 0.05 to 0.5, c is 0.25 to 0.8, d is 0 to 0.02, and the sum of a, b, c and d is 1; and

a coating on the base active material comprised of a glassy phase containing the components Li 2 O, B 2 O 3 and LiX in which LiX is at least one of Li 2 F 2 , Li 2 Cl 2 and Li 2 SO 4 , relative to the total amount of the glassy phase, the mole percent of Li 2 O is 43% to 75%, the mole percent of B 2 O 3 is 25% to 57%, the mole percent of LiX is from more than 0% to 20%, and the sum of the mole percents of Li 2 O, B 2 O 3 and LiX is 100%.

Assignments (5)
CORRECTIVE ASSIGNMENT TO CORRECT THE RECEIVING PARTY NAME PREVIOUSLY RECORDED AT REEL: 031710 FRAME: 0331. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Nov 29, 2017
From: KEPLER, KEITH D.; WANG, YU; LIU, HONGJIAN; TSANG, FLORIS
To: FARASIS ENERGY, INC.
Reel/Frame 044536/0203 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 29, 2017
From: FARASIS ENERGY, INC.
To: FARASIS ENERGY (GANZHOU) CO., LTD.
Reel/Frame 044537/0103 →
CORRECTIVE ASSIGNMENT TO CORRECT THE ASSIGNEE NAME PREVIOUSLY RECORDED AT REEL: 031710 FRAME: 0331. ASSIGNOR(S) HEREBY CONFIRMS THE ASSIGNMENT . Recorded Nov 2, 2017
From: KEPLER, KEITH D.; WANG, YU; LIU, HONGJIAN; TSANG, FLORIS
To: FARASIS ENERGY, INC.
Reel/Frame 044361/0054 →
CORRECTIVE ASSIGNMENT TO CORRECT ASSIGNEE NAME RECORDED AT REEL NO. 025774 FRAME NO. 0061. THE ASSIGNORS HEREBY CONFIRM THE ASSIGNMENT OF THE ENTIRE INTEREST. Recorded Nov 18, 2013
From: KEPLER, KEITH D.; WANG, YU; LIU, HONGJIAN; TSANG, FLORIS
To: FARASIS ENERYGY, INC.
Reel/Frame 031710/0331 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 8, 2011
From: KEPLER, KEITH D.; WANG, YU; LIU, HONGJIAN; TSANG, FLORIS
To: FARAIS ENERGY, INC.
Reel/Frame 025774/0061 →
Continuity (2)
Provisional Application 61279843 · Oct 27, 2009
Related Publication 20110123865A1 · May 26, 2011