IP Library Granted Patent US 8,315,018
Granted Patent B2
US 8,315,018 · App. 12/918,973 · Granted Nov 20, 2012

Magnetic recording medium, method of manufacturing magnetic recording medium, and magnetic recording/reproducing apparatus

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Quick Facts
Patent No.
US 8,315,018
App. No.
12/918,973
Granted
Nov 20, 2012
Kind
B2
Abstract

Disclosed is a method of manufacturing a magnetic recording medium capable of effectively and reliably removing foreign materials on the surface of a magnetic recording medium, preventing a mask layer from remaining on the surface of the magnetic recording medium, and forming the pattern of a magnetic layer with high productivity. The method of manufacturing a magnetic recording medium includes: a step of forming a magnetic layer on a non-magnetic substrate; a step of forming a mask layer on the magnetic layer; a step of patterning the mask layer to form a mask pattern; a step of forming a magnetic recording pattern on the magnetic layer using the mask pattern; a step of burnishing the surface of the mask pattern with an abrasive; and a step of removing the mask pattern.

Claims (22)

1. A method of manufacturing a magnetic recording medium including a magnetically separated magnetic recording pattern, comprising:

a step of forming at least a magnetic layer on a non-magnetic substrate;

a step of forming a mask layer on the magnetic layer;

a step of patterning the mask layer to form a mask pattern;

a step of forming the magnetic recording pattern on the magnetic layer using the mask pattern;

a step of burnishing the surface of the mask pattern with an abrasive; and

a step of removing the mask pattern.

2. The method of manufacturing a magnetic recording medium according to claim 1 ,

wherein, in the step of burnishing the surface of the mask pattern with the abrasive, a tape including the abrasive is pressed against the mask pattern to abrade the mask pattern.

3. The method of manufacturing a magnetic recording medium according to claim 1 ,

wherein, before the surface of the mask pattern is burnished by the abrasive, a lubricant is applied onto the surface of the mask pattern.

4. The method of manufacturing a magnetic recording medium according to claim 3 ,

wherein the lubricant is applied with a thickness of 1 Å or more.

5. The method of manufacturing a magnetic recording medium according to claim 1 ,

wherein, in the process of forming the magnetic recording pattern on the magnetic layer using the mask pattern, a region of the magnetic layer that is not covered with the mask pattern is exposed to reactive plasma or a reactive ion atmosphere such that the magnetic characteristics of the region of the magnetic layer are changed.

6. A magnetic recording medium manufactured by the method of manufacturing a magnetic recording medium according to claim 1 .

7. A magnetic recording/reproducing apparatus comprising:

the magnetic recording medium according to claim 6 ;

a driving unit that drives the magnetic recording medium in a recording direction;

a magnetic head including a recording unit and a reproducing unit;

a unit that moves the magnetic head relative to the magnetic recording medium; and

a recording/reproduction signal processing unit that inputs signals to the magnetic head and reproduces signals output from the magnetic head.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 15, 2024
From: RESONAC CORPORATION
To: RESONAC HARD DISK CORPORATION
Reel/Frame 069167/0673 →
CHANGE OF ADDRESS Recorded Feb 14, 2024
From: RESONAC CORPORATION
To: RESONAC CORPORATION
Reel/Frame 066599/0037 →
CHANGE OF NAME Recorded Jun 23, 2023
From: SHOWA DENKO K.K.
To: RESONAC CORPORATION
Reel/Frame 064082/0513 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 23, 2010
From: FUKUSHIMA, MASATO; SAKAWAKI, AKIRA; YAMANE, AKIRA
To: SHOWA DENKO K.K.
Reel/Frame 024873/0302 →