Method for manufacturing a wall connector
The method for the manufacture of wall connector pieces is based on a thin-walled tubular blank which is first reduced in diameter at least one, preferably both ends in order to increase the wall thickness. In this way, a basis is provided for further shaping, for example, the manufacture of a connector piece ( 4 ) or a closed end ( 5 ).
1. Method for the manufacture of a wall connector piece ( 1 ) comprising the following steps:
providing a first tube section ( 2 ) and a second tube section ( 3 ) having a predetermined uniform outer diameter (d) and a wall thickness (w);
reducing in a first deformation step the outer diameter (d) at one end ( 7 ) of the second tube section ( 3 ) to form a section of reduced-diameter while increasing the wall thickness (w) in the section of reduced-diameter; deforming in a second deformation step at the one end ( 7 ) of the section of reduced-diameter of the second tube section ( 3 ) to a desired final shape including deforming an outer profile of the section of reduced-diameter of the second tube section ( 3 ) to provide for a hose connecting area ( 4 ) by introducing the section of reduced-diameter of the second tube section ( 3 ) into a bore ( 13 ) of a shaping tool ( 12 ) provided with an internal profile, moving axially into and within the reduced-diameter section of the second tube section ( 3 ) a first plunger ( 15 ) which has an outer diameter that exceeds an inner diameter of the reduced-diameter section of the second tube section ( 3 ) to achieve the outer profile for the hose connecting area ( 4 ) by radially expanding the reduced-diameter section of the second tube section ( 3 ) from the inside thereof, moving into and within the reduced-diameter section of the second tube section ( 3 ) a second plunger ( 16 ) in opposition to the first plunger ( 15 ), the first plunger ( 15 ) having a first front face ( 19 ) and the second plunger ( 16 ) having a second front face ( 20 ), both the first plunger ( 15 ) and the second plunger ( 16 ) coming in contact with each other within the reduced-diameter section of the second tube section ( 3 ), with the first front face ( 19 ) coming in contact with the second front face ( 20 ), the first front face ( 19 ) and the second front face ( 20 ) are then moved together out of the reduced-diameter section of the second tube section ( 3 ) while the first front face ( 19 ) and second front face ( 20 ) remain in contact; and,
deforming in a third deformation step at an end ( 5 ) of the first tube section ( 2 ) by rotating the first tube section ( 2 ) about a first axis of rotation and bringing the end ( 5 ) of the first tube section ( 2 ) into contact with a friction element ( 25 ) which comprises a rotatable body ( 26 ), the rotatable body ( 26 ) is driven for rotation about a second axis of rotation which is different from the first axis of rotation and the rotatable body ( 26 ) is driven without penetrating the first tube section ( 2 ) to form an end closure of the end ( 5 ) of the first tube section ( 2 ).
2. The method according to claim 1 , further including during the third deformation step the first and the second axis of rotation extend parallel to each other.
3. The method according to claim 1 , further including during the third deformation step both the first tube section ( 2 ) and the rotatable body ( 26 ) are moved relative to each other during the third deformation step.
4. The method according to claim 3 , further including during the third deformation step the relative movement between first tube section ( 2 ) and the rotatable body ( 26 ) occurs exclusively in a radial direction.
5. The method according to claim 1 , further including during the third deformation step the first tube section ( 2 ) and the rotatable body ( 26 ) are rotated in opposite rotational directions.
6. The method according to claim 1 , further including during the third deformation step the rotatable body ( 26 ) of the friction element ( 25 ) has a planar front surface ( 27 ) extending at a right angle with respect to the second axis of rotation.