IP Library Granted Patent US 8,481,766
Granted Patent B2
US 8,481,766 · App. 12/943,138 · Granted Jul 9, 2013

Methods of producing epoxides from alkenes using a two-component catalyst system

Inventors: Mayfair C. Kung (Wilmette, IL); Harold H. Kung (Wilmette, IL); Jian Jiang (Shanghai, CN)
Assignee: Northwestern University
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Quick Facts
Patent No.
US 8,481,766
App. No.
12/943,138
Granted
Jul 9, 2013
Kind
B2
Abstract

Methods for the epoxidation of alkenes are provided. The methods include the steps of exposing the alkene to a two-component catalyst system in an aqueous solution in the presence of carbon monoxide and molecular oxygen under conditions in which the alkene is epoxidized. The two-component catalyst system comprises a first catalyst that generates peroxides or peroxy intermediates during oxidation of CO with molecular oxygen and a second catalyst that catalyzes the epoxidation of the alkene using the peroxides or peroxy intermediates. A catalyst system composed of particles of suspended gold and titanium silicalite is one example of a suitable two-component catalyst system.

Claims (15)

1. A method for the epoxidation of an alkene, the method comprising exposing the alkene to a two-component catalyst system in an aqueous solution, in the presence of carbon monoxide and molecular oxygen, under conditions in which the alkene is epoxidized, wherein the two-component catalyst system comprises a first catalyst that generates peroxides or peroxy intermediates during oxidation of CO with molecular oxygen and a second catalyst catalyzes the epoxidation of the alkene using the peroxides or peroxy intermediates.

2. The method of claim 1 , wherein the first catalyst comprises gold and the second catalyst comprise titanium silicalite.

3. The method of claim 1 , wherein the alkene has an allylic hydrogen.

4. The method of claim 3 , wherein the alkene is butene.

5. The method of claim 3 , wherein the alkene is propene.

6. The method of claim 1 , wherein the aqueous solution comprises an alcohol.

7. The method of claim 6 , wherein the alcohol is methanol.

8. The method of claim 7 , wherein the alkene has an allylic hydrogen.

9. The method of claim 6 , wherein the ratio of alcohol to water in the aqueous solution is at least 4:1 by volume.

10. The method of claim 6 having a selectivity for epoxide production of at least 90%.

11. The method of claim 10 having a selectivity for epoxide production of at least 99%.

12. The method of claim 1 , wherein the epoxidation of the alkene is carried out at a temperature of no greater than 50° C.

13. The method of claim 1 carried out in the absence of H 2 gas.

14. The method of claim 1 carried out in the absence of peroxy initiators.

15. The method of claim 1 carried out in the absence of H 2 or peroxy initiators, wherein the first catalyst comprises gold and the second catalyst comprises titanium silicalite, the alkene has an allylic hydrogen, and the aqueous solution comprises methanol.

Assignments (2)
CONFIRMATORY LICENSE Recorded May 28, 2020
From: NORTHWESTERN UNIVERSITY
To: UNITED STATES DEPARTMENT OF ENERGY
Reel/Frame 052779/0975 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 10, 2010
From: KUNG, MAYFAIR C.; KUNG, HAROLD H.; JIANG, JIAN
To: NORTHWESTERN UNIVERSITY
Reel/Frame 025346/0484 →
Continuity (2)
Provisional Application 61259828 · Nov 10, 2009
Related Publication 20110112315A1 · May 12, 2011