IP Library Granted Patent US 8,686,517
Granted Patent B2
US 8,686,517 · App. 12/961,138 · Granted Apr 1, 2014

Self-aligned insulating etchstop layer on a metal contact

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Quick Facts
Patent No.
US 8,686,517
App. No.
12/961,138
Granted
Apr 1, 2014
Kind
B2
Abstract

A semiconductor device comprising a substrate having a transistor that includes a metal gate structure; a first oxide layer formed over the substrate; a silane layer formed on the first oxide layer; and a non-conductive metal oxide layer grown on the metal gate structure, wherein the silane layer inhibits nucleation and growth of the non-conductive metal oxide layer.

Claims (20)

1. A semiconductor device comprising:

a semiconductor substrate;

a metal gate structure on the semiconductor substrate, wherein the metal gate structure has a top surface and substantially vertical sidewalls;

non-conductive spacer layers adjacent to the substantially vertical sidewalls of the metal gate structure, said non-conductive spacer layer having a height substantially equal to a height of the top of the metal gate structure;

a non-conductive metal oxide layer in direct contact with the top surface of the metal gate structure but not in contact with the non-conductive spacer layers;

an oxide layer over the non-conductive metal oxide layer and the substrate;

a channel region of the semiconductor substrate, wherein the channel region is underneath the metal gate structure;

a source/drain region of the semiconductor substrate, wherein the source/drain region is adjacent to the channel region; and

a metal source/drain contact extending from the surface of the oxide layer to the source/drain region and contacting the non-conductive metal oxide layer.

2. The semiconductor device of claim 1 , wherein the oxide layer comprises:

a first oxide layer planar with the top surface of the metal gate structure; and

a second oxide layer over the first oxide layer and the non-conductive metal oxide layer.

3. The semiconductor device of claim 1 , wherein the non-conductive metal oxide layer comprises at least one of HfO2, ZrO2, HfSiO, ZrSiO or a combination thereof.

4. The semiconductor device of claim 1 , wherein the non-conductive spacer layers comprise SiN.

5. The semiconductor device of claim 1 , wherein the metal gate structure comprises:

a high k dielectric layer; and

a metal contact.

6. The semiconductor device of claim 5 , wherein the metal contact comprises:

a metal seed layer; and

a fill metal.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 15, 2022
From: INTEL CORPORATION
To: TAHOE RESEARCH, LTD.
Reel/Frame 061175/0176 →