IP Library Granted Patent US 8,395,883
Granted Patent B2
US 8,395,883 · App. 12/967,640 · Granted Mar 12, 2013

Trapped-key-based locking system for docking station

Inventors: Steven Matthew Takata (Minneapolis, MN); James Jerome Koberg (Morristown, MN); Brian Allen Amacher (Faribault, MN); Nicholas Goebel (Faribault, MN)
Assignee: Trystar, Inc.
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Quick Facts
Patent No.
US 8,395,883
App. No.
12/967,640
Granted
Mar 12, 2013
Kind
B2
Abstract

Embodiments of the present invention provide a docking station that prevents electrical cables (e.g., from a portable power generator or other temporary power source) from even being connected to connectors in the interior of the docking station while the building's electrical system (or other electrical load) is in electrical communication with the utility. The docking station can include a cabinet with two doors that swing in different directions and a locking mechanism that regulates the opening and closing of those doors. In preferred embodiments, the locking mechanism includes a trapped-key lock. Embodiments of the present invention can be used in applications other than docking stations.

Claims (123)

1. A docking station cabinet for connecting a temporary power source to an electrical load, the docking station cabinet comprising:

(a) a compartment that includes an interior, an exterior, and a first surface having a cable slot;

(b) a cabinet-electrical-connector housed in the interior of the compartment;

(c) a main door hingedly connected to the compartment and rotatable about a main-door axis between a main-door-closed position and an main-door-open position, wherein the cabinet-electrical-connector is accessible when the main door is in the main-door-open position;

(d) a cable-slot door hingedly connected to the compartment and rotatable about a cable-slot-door axis between a cable-slot-door-closed position and a cable-slot-door-open position, wherein

(i) an electrical cable is extendible from the exterior of the compartment through the compartment's cable slot into the interior of the compartment when the cable-slot door is in the cable-slot-door-open position, and

(ii) the cable-slot door covers the compartment's cable slot, thereby preventing the electrical cable from extending from the exterior of the compartment through the compartment's cable slot into the interior of the compartment, when the cable-slot door is in the cable-slot-door-closed position; and

(e) a compartment locking mechanism that includes

(i) a locking-mechanism housing coupled to the interior of the compartment, the locking-mechanism housing defining a bore,

(ii) a trapped-key lock coupled to the compartment, the trapped-key lock including a key and a plunger, with the key being turnable to translate the plunger within the bore between a trapped position and an untrapped position, and with the key being trapped when the plunger is in the trapped position,

(iii) a main-door-locking member coupled to the locking-mechanism housing and movable between (A) a main-door-locked position in which the main-door-locking member is prevented from moving into the bore by the plunger in the untrapped position and the main door is prevented from opening and (B) a main-door-unlocked position in which the main-door-locking member is moved into the bore unimpeded by the plunger in the trapped position and the main door is permitted to open, and

(iv) a cable-slot-door-locking member coupled to the locking-mechanism housing and movable between (A) a cable-slot-door-locked position in which the cable-slot-door-locking member is prevented from moving into the bore by the plunger in the untrapped position and the cable-slot door is prevented from opening and (B) a cable-slot-door-unlocked position in which the cable-slot-door-locking member is moved into the bore unimpeded by the plunger in the trapped position and the cable-slot door is permitted to open,

wherein the plunger is prevented from translating to the untrapped position when either the main-door-locking member is in the main-door-unlocked position or the cable-slot-door-locking member is in the cable-slot-door-unlocked position.

2. The docking station cabinet of claim 1 , wherein:

the compartment includes top, bottom, and opposed side surfaces,

the bottom surface of the compartment has the cable slot,

the main door is rotatable about a generally vertical main-door axis and covers a front of the compartment when in the main-door-closed position, and

the cable-slot door is rotatable about a generally horizontal cable-slot-door axis.

3. The docking station cabinet of claim 1 , wherein the bore defined in the locking-mechanism housing is generally cylindrical.

4. The docking station cabinet of claim 1 , wherein:

the main door includes a main-door latch and a flange that extends along the first surface of the compartment on the exterior of the compartment when the main door is in the main-door-closed position,

the cable-slot door includes a cable-slot-door latch, and

the main door's flange prevents the cable-slot door from rotating from the cable-slot-door-closed position to the cable-slot-door-open position, or from the cable-slot-door-open position to the cable-slot-door-closed position, when the main door is in the main-door-closed position.

5. The docking station cabinet of claim 4 , wherein, in the main-door-unlocked position, the main-door-locking member is moved into the bore unimpeded by the plunger in the trapped position as a result of the main-door latch being unlatched.

6. The docking station cabinet of claim 5 , wherein, in the cable-slot-door-unlocked position, the cable-slot-door-locking member is moved into the bore unimpeded by the plunger in the trapped position as a result of a rotational biasing force that is unopposed by the cable-slot-door latch when unlatched.

7. The docking station cabinet of claim 1 , wherein the compartment's cable slot is sized to prevent an electrical-cable connector that is attached to the electrical cable and in the interior of the compartment from withdrawing from the interior of the compartment through the cable slot.

8. The docking station cabinet of claim 1 , wherein:

the main-door-locking member is rotatable about a main-door-locking member axis between the main-door-locked position and the main-door-unlocked position, and

the cable-slot-door-locking member is rotatable about a cable-slot-door-locking member axis between the cable-slot-door-locked position and the cable-slot-door-unlocked position.

9. The docking station cabinet of claim 8 , wherein:

in the main-door-unlocked position, the main-door-locking member is rotated to enter the bore unimpeded by the plunger in the trapped position, and

in the cable-slot-door-unlocked position, the cable-slot-door-locking member is rotated to enter the bore unimpeded by the plunger in the trapped position.

10. A method of connecting a temporary power source to an electrical load, the method comprising the steps of:

(a) providing a docking station cabinet, which includes:

(i) a compartment that includes an interior, an exterior, and a first surface having a cable slot,

(ii) a cabinet-electrical-connector housed in the interior of the compartment,

(iii) a main door hingedly connected to the compartment,

(iv) a cable-slot door hingedly connected to the compartment, and

(v) a compartment locking mechanism that comprises:

(A) a locking-mechanism housing coupled to the interior of the compartment, the locking-mechanism housing defining a bore,

(B) a trapped-key lock coupled to the compartment, the trapped-key lock including a key and a plunger,

(C) a main-door-locking member coupled to the locking-mechanism housing, and

(D) a cable-slot-door-locking member coupled to the locking-mechanism housing;

(b) inserting the key into the trapped-key lock and turning the key to translate the plunger within the bore from an untrapped position, in which the plunger prevents both the main-door-locking member and the cable-slot-door-locking member from entering the bore, to a trapped position, the key being trapped when the plunger is in the trapped position;

(c) moving the main-door-locking member into the bore unimpeded by the plunger in the trapped position, thereby permitting the main door to open;

(d) moving the cable-slot-door-locking member into the bore unimpeded by the plunger in the trapped position, thereby permitting the cable-slot door to open;

(e) opening the main door and the cable-slot door to access the cabinet-electrical-connector, wherein the plunger is prevented from translating to the untrapped position when either the main door or the cable-slot door is open;

(f) extending an electrical cable from the exterior of the compartment through the compartment's cable slot into the interior of the compartment;

(g) connecting the electrical cable to the cabinet-electrical-connector; and

(h) closing the main door.

11. The method of claim 10 , wherein, when the cable-slot door is closed, the cable-slot door covers the compartment's cable slot, thereby preventing the electrical cable from extending through the compartment's cable slot.

12. The method of claim 10 , wherein the docking station cabinet's main door includes a flange that extends along the first surface of the compartment on the exterior of the compartment when the main door is closed, thereby preventing the cable-slot door from opening if closed or closing if opened.

13. The method of claim 10 , wherein moving the main-door-locking member into the bore comprises unlatching a main-door latch of the main door.

14. The method of claim 13 , wherein moving the cable-slot-door-locking member into the bore comprises a rotational biasing force acting on the cable-slot-door-locking member that is unopposed by a cable-slot-door latch of the cable-slot door when unlatched.

15. The method of claim 10 , wherein:

connecting the electrical cable to the cabinet-electrical-connector comprises connecting an electrical-cable connector, which is attached to the electrical cable, to the cabinet-electrical-connector, and

the cable slot is sized to prevent the electrical-cable connector from withdrawing from the interior of the compartment through the cable slot in the event that the electrical-cable connector is disconnected from the cabinet-electrical-connector.

16. The method of claim 10 , wherein:

moving the main-door-locking member into the bore comprises rotating the main-door-locking member about a main-door-locking member axis, and

moving the cable-slot-door-locking member into the bore comprises rotating the cable-slot-door-locking member about a cable-slot-door-locking member axis.

17. A docking station cabinet for connecting a temporary power source to an electrical load, the docking station cabinet comprising:

(a) a compartment that includes an interior, an exterior, and a first surface having a cable slot;

(b) a cabinet-electrical-connector housed in the interior of the compartment;

(c) a main door hingedly connected to the compartment and rotatable about a main-door axis between a main-door-closed position and an main-door-open position, wherein the cabinet-electrical-connector is accessible when the main door is in the main-door-open position;

(d) a cable-slot door hingedly connected to the compartment and rotatable about a cable-slot-door axis between a cable-slot-door-closed position and a cable-slot-door-open position, wherein

(i) an electrical cable is extendible from the exterior of the compartment through the compartment's cable slot into the interior of the compartment when the cable-slot door is in the cable-slot-door-open position, and

(ii) the cable-slot door covers the compartment's cable slot, thereby preventing the electrical cable from extending from the exterior of the compartment through the compartment's cable slot into the interior of the compartment, when the cable-slot door is in the cable-slot-door-closed position; and

(e) a trapped-key lock coupled to the compartment, the trapped-key lock including a key and a plunger, with the key being turnable to translate the plunger between a trapped position and an untrapped position, and with the key being trapped when the plunger is in the trapped position;

(f) means for preventing (i) the main door from moving from the main-door-closed position when the plunger is in the untrapped position, (ii) the cable-slot door from moving from the cable-slot-door-closed position when the plunger is in the untrapped position, and (iii) the plunger from moving to the untrapped position when either the main door is in the main-door-open position or the cable-slot door is in the cable-slot-door-open position.

18. The docking station cabinet of claim 17 , wherein the main door includes means for keeping the cable-slot door from moving from the cable-slot-door-closed position to the cable-slot-door-open position, or from the cable-slot-door-open position to the cable-slot-door-closed position, when the main door is in the main-door-closed position.

19. A cabinet comprising:

(a) a compartment that includes an interior, an exterior;

(b) a first door hingedly connected to the compartment and rotatable about a first-door axis between a first-door-closed position and an first-door-open position;

(c) a second door hingedly connected to the compartment and rotatable about a second-door axis between a second-door-closed position and a second-door-open position; and

(d) a compartment locking mechanism that includes

(i) a locking-mechanism housing coupled to the interior of the compartment, the locking-mechanism housing defining a bore,

(ii) a trapped-key lock coupled to the compartment, the trapped-key lock including a key and a plunger, with the key being turnable to translate the plunger within the bore between a trapped position and an untrapped position, and with the key being trapped when the plunger is in the trapped position,

(iii) a first-door-locking member coupled to the locking-mechanism housing and movable between (A) a first-door-locked position in which the first-door-locking member is prevented from moving into the bore by the plunger in the untrapped position and the first door is prevented from opening and (B) a first-door-unlocked position in which the first-door-locking member is moved into the bore unimpeded by the plunger in the trapped position and the first door is permitted to open, and

(iv) a second-door-locking member coupled to the locking-mechanism housing and movable between (A) a second-door-locked position in which the second-door-locking member is prevented from moving into the bore by the plunger in the untrapped position and the second door is prevented from opening and (B) a second-door-unlocked position in which the second-door-locking member is moved into the bore unimpeded by the plunger in the trapped position and the second door is permitted to open,

wherein the plunger is prevented from translating to the untrapped position when either the first-door-locking member is in the first-door-unlocked position or the second-door-locking member is in the second-door-unlocked position.

20. The cabinet of claim 19 , wherein:

the compartment includes top, bottom, and opposed side surfaces,

the first door is rotatable about a generally vertical first-door axis and covers a front of the compartment when in the first-door-closed position, and

the second door is rotatable about a generally horizontal second-door axis.

21. The cabinet of claim 19 , wherein the bore defined in the locking-mechanism housing is generally cylindrical.

22. The cabinet of claim 19 , wherein the first door includes a flange that prevents the second door from rotating from the second-door-closed position to the second-door-open position, or from the second-door-open position to the second-door-closed position, when the first door is in the first-door-closed position.

23. The cabinet of claim 22 , wherein:

the first door includes a first-door latch, and

in the first-door-unlocked position, the first-door-locking member is moved into the bore unimpeded by the plunger in the trapped position as a result of the first-door latch being unlatched.

24. The cabinet of claim 23 , wherein:

the second door includes a second-door-latch, and

in the second-door-unlocked position, the second-door-locking member is moved into the bore unimpeded by the plunger in the trapped position as a result of a rotational biasing force that is unopposed by the second-door latch when unlatched.

25. The cabinet of claim 19 , wherein:

the first-door-locking member is rotatable about a first-door-locking member axis between the first-door-locked position and the first-door-unlocked position, and

the second-door-locking member is rotatable about a second-door-locking member axis between the second-door-locked position and the second-door-unlocked position.

26. The cabinet of claim 25 , wherein:

in the first-door-unlocked position, the first-door-locking member is rotated to enter the bore unimpeded by the plunger in the trapped position, and

in the second-door-unlocked position, the second-door-locking member is rotated to enter the bore unimpeded by the plunger in the trapped position.

27. A method comprising:

(a) providing a utility trapped-key lock that includes a utility plunger;

(b) providing a docking station cabinet that includes (i) a docking station connector on an interior of the docking station cabinet, the docking station connector being electrically connected to the building's electrical system and (ii) a docking station trapped-key lock that includes a docking station plunger;

(c) electrically disconnecting a building's electrical system from a utility power supply;

(d) turning a key in the utility trapped-key lock to translate the utility plunger from a utility-trapped position in which the key is trapped to a utility-untrapped position in which the key is untrapped, wherein (i) the utility plunger is prevented from translating from the utility-trapped position to the utility-untrapped position when the building's electrical system is electrically connected to the utility power supply and (ii) electrically re-connecting the building's electrical system to the utility power supply is prevented when the utility plunger is in the utility-untrapped position;

(e) removing the key from the utility trapped-key lock;

(f) inserting the key into the docking station trapped-key lock;

(g) turning the key in the docking station trapped-key lock to translate the docking station plunger from a docking-station-untrapped position in which the key is untrapped to a docking-station-trapped position in which the key is trapped;

(h) accessing the interior of the docking station cabinet, wherein (i) access to the interior of the docking station cabinet is prevented when the docking station plunger is in the docking-station-untrapped position and (ii) the docking station plunger is prevented from translating from the docking-station-trapped position to the docking-station-untrapped position when the interior of the docking station cabinet is accessed;

(i) connecting a portable power generator to the docking station connector; and

(j) electrically connecting the portable power generator to the building's electrical system through the docking station connector.

28. The method of claim 27 , further comprising:

(k) electrically disconnecting the portable power generator from the building's electrical system;

(l) disconnecting the portable power generator from the docking station connector;

(m) closing the docking station cabinet;

(n) turning the key in the docking station trapped-key lock to translate the docking station plunger from the docking-station-trapped position to the docking-station-untrapped position;

(o) removing the key from the docking station trapped-key lock;

(p) inserting the key into the utility trapped-key lock;

(q) turning the key in the utility trapped-key lock to translate the utility plunger from the utility-untrapped position to the utility-trapped position; and

(r) electrically connecting the building's electrical system to the utility power supply.

29. The method of claim 27 , wherein accessing the interior of the docking station cabinet includes opening a first door and a second door.

30. The method of claim 29 , further comprising:

(k) closing the first door; and

(l) allowing a generator cable to extend through a cable slot in the docking station cabinet, the cable slot being uncovered by the opened second door.

31. The method of claim 29 , wherein the docking station plunger is prevented from translating to the docking-station-untrapped position when either the first door is open or the second door is open.

Assignments (4)
SECURITY INTEREST Recorded Aug 6, 2024
From: TRYSTAR, LLC
To: BSP AGENCY, LLC, AS COLLATERAL AGENT
Reel/Frame 068198/0689 →
CHANGE OF NAME Recorded Feb 24, 2021
From: TRYSTAR, INC.
To: TRYSTAR, LLC
Reel/Frame 055405/0010 →
CHANGE OF NAME Recorded Dec 5, 2011
From: BRIDGEWATER TECH, INC.
To: TRYSTAR, INC.
Reel/Frame 027325/0497 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 1, 2011
From: TAKATA, STEVEN MATTHEW; KOBERG, JAMES JEROME; AMACHER, BRIAN ALLEN; GOEBEL, NICHOLAS
To: BRIDGEWATER TECH, INC.
Reel/Frame 025876/0963 →
Continuity (1)
Related Publication 20120147550A1 · Jun 14, 2012